1. 소개
1.4122, commonly referenced by its European designation X39CrMo17-1, is a martensitic chromium stainless steel designed to deliver a blend of 경도, wear resistance and reasonable corrosion performance.
It occupies a practical middle ground between tool steels and corrosion-resistant stainless grades: hardenable by heat treatment to high strengths and abrasion resistance, yet offering better resistance to corrosion than many carbon steels.
2. 무엇인가요 1.4122 스테인레스 스틸
1.4122 (또한 X39CrMo17-1) a martensitic chromium 스테인레스 스틸 — a hardenable, magnetic stainless grade designed to deliver a balance of high hardness/wear resistance 그리고 적당한 부식 저항.
Engineers choose 1.4122 for components that require sharp edges and durable cutting surfaces (주방용 칼), precision shafts and spindles, wear parts and certain valve or pump components where moderate corrosion resistance is adequate.
It is distinct from austenitic stainless steels (예를 들어, 304) that are non-magnetic and highly corrosion-resistant, and from ferritic grades that are not hardenable by quenching;
1.4122’s defining characteristic is its martensitic microstructure after quenching, which produces high hardness and strength.
3. 화학적 구성 1.4122 스테인레스 스틸
Below is a clean, professional table showing the chemical composition ranges for 1.4122 (X39CrMo17-1) stainless steel together with a concise, engineering-focused description of the role each element plays in this alloy.
요소 | 범위 (wt%) | Primary role(에스) — concise |
기음 (탄소) | 0.33–0.45 | Main hardening agent — increases martensite hardness and wear resistance; reduces toughness and weldability at high levels. |
Cr (크롬) | 16.5–17.5 | Provides corrosion passivity and contributes to hardenability and carbide formation. |
모 (몰리브덴) | 0.80–1.30 | Improves hardenability, strength and resistance to localized corrosion. |
~ 안에 (니켈) | ≤1.00 | Minor toughness aid; kept low to retain martensitic response. |
MN (망간) | ≤1.50 | Deoxidizer and mild hardenability aid. |
그리고 (규소) |
≤1.00 | Deoxidizer and modest solid-solution strengthener. |
피 (인) | ≤0.04 | Impurity — kept low to avoid embrittlement and fatigue loss. |
에스 (황) | ≤0.015 | Minimized (not a free-machining grade) because it lowers toughness and fatigue performance. |
Fe (철) | 균형 | Matrix element — forms the martensitic steel base. |
Trace elements (의, 다섯, Cu, N, 등.) | 일반적으로 <0.05–0.20 | Small micro-alloying effects or tramp elements; can refine grain or slightly modify properties when present. |
4. 기계적 특성 1.4122 스테인레스 스틸
Mechanical properties vary with heat treatment state. Below are representative ranges used for design guidance.
상태 / treatment | 경도 (HRC) | 인장 강도 (uts, MPA) | 0.2% Proof / 생산하다 (MPA) | 연장 (에이, %) | Charpy V-notch (대략, J.) |
부드러운 / 정규화 (delivery) | ~20–30 HRC | ~500–700 MPa | ~300–450 MPa | 10–18 % | 30–60 J |
담금질 & tempered → ~40 HRC (typical engineering temper) | ≈38–42 HRC | ~800–950 MPa | ~600–800 MPa | 8–12 % | 15–30 j |
담금질 & tempered → ~48–52 HRC (높은 경도) | ≈48–52 HRC | ~1,000–1,300 MPa | ~800–1,100 MPa | 3–8 % | 5–20 j |
Maximum hardening (가까운 55+ HRC) | >55 HRC | >1,300 MPA | 높은 (approaching UTS) | 낮은 (<3 %)* | 낮은 (<10 J.) |
5. Magnetic and Physical Properties of 1.4122 스테인레스 스틸
Understanding the magnetic and physical properties of 1.4122 stainless steel is critical for design engineers, particularly when specifying components for precision machinery, 압형, or applications where thermal expansion and conductivity matter.
재산 | 전형적인 가치 | 엔지니어링 영향 |
밀도 | 7.75–7.80 g/cm³ | Weight calculations, dynamic load, 구성 요소 디자인 |
열전도율 | 19–24 w/m · k | Heat dissipation, machining and thermal distortion |
열 팽창 계수 | 10–11 ×10⁻⁶ /K | Dimensional stability under thermal cycles |
비열 | ~ 460 J/KG · K | Thermal management during processing |
자기 거동 | 강자성 | Consider in sensor proximity, electronic interference, magnetic assembly |
6. 부식 저항
1.4122 stainless steel provides 적당한 부식 저항, superior to plain carbon steels but inferior to austenitic stainless steels.
Environments where it performs acceptably
- Fresh water and mildly oxidizing industrial atmospheres
- Organic acids and mild chemical environments, when polished or passivated
제한
- Not recommended for 염화물이 풍부한 환경 (해수, 소금물) where pitting and crevice corrosion become significant.
- Localized corrosion resistance decreases with increasing hardness and tempering that expose microstructural heterogeneities.
Surface finishing and passivation
- 세련 to a fine finish and 화학적 유파베이션 (예를 들어, nitric acid treatment) improve corrosion performance by strengthening the passive film.
- 코팅 (그림 물감, 도금) or cathodic protection are common for long service life in marginal environments.
7. Heat Treatment and Hardening
열처리 tailoring is central to using 1.4122 효과적으로.
Typical hardening schedule
- 오스테니 화: heat to roughly 980–1020 °C (typical range for martensitic stainless steels; exact temperature depends on section size and furnace control) to form austenite.
- 담금질: rapid cooling in oil or polymer quench to transform to martensite. Water quenching may be used but increases risk of distortion and cracking.
- 템퍼링: reheat to 150–600 ° C depending on required final hardness/toughness balance.
Lower temper temperatures yield higher hardness and lower toughness; higher temp yields lower hardness but better ductility and impact resistance.
Hardening response
- Carbide-forming elements (Cr, 모) and carbon content drive hardenability. 1.4122 exhibits good response allowing designers to select temper cycles for specific mechanical targets.
효과
- Strength increases dramatically after quench and temper.
- 강인함 can be restored partially by tempering; there is a well-known tradeoff between hardness and toughness.
- 가공 가능성 generally worsens after hardening; most machining is done in annealed or partially tempered conditions.
8. Machinability and Fabrication
가공 가능성
- Medium in annealed condition. In soft condition, 1.4122 machines comparable to other martensitic grades with appropriate tooling and cutting speeds.
Use sharp high-speed tooling, adequate coolant and conservative feeds when machining hardened portions. - Poor when hardened. 경도 >45 HRC substantially increases tool wear; grinding and carbide tooling are typical.
용접 성
- 제한된. High carbon and martensitic structure make the steel susceptible to hydrogen-induced cold cracking. Welding generally requires:
-
- 예열 (예를 들어, 150–250 °C depending on thickness)
- Low hydrogen electrodes
- Post-weld tempering or PWHT to relieve residual stresses and soften the HAZ
- For critical parts, welding is avoided or performed with post-weld heat treatment.
형성
- 콜드 형성: limited in hardened state; better to form in annealed condition and then harden.
- 뜨거운 형성: may be used within controlled windows but requires subsequent heat treatment to restore designed properties.
9. 장점과 한계
의 장점 1.4122 스테인레스 스틸
- 좋은 경화성: can be heat treated to a wide range of hardness and strength values.
- Balanced corrosion resistance: superior to carbon steels in many environments.
- 내마모성: suitable for cutting edges, shafts and lightly loaded wear parts.
- 자기: useful where ferromagnetic behaviour is needed.
의 한계 1.4122 스테인레스 스틸
- Weldability limitations — requires preheat and PWHT for critical joins.
- Cold formability: poor in hardened state; must be formed in annealed condition.
- Corrosion limits: not recommended for seawater or high chloride environments without protective measures.
- Machining when hardened: high tool wear, special tooling required.
10. 산업 응용 1.4122 스테인레스 스틸
1.4122 is used where a combination of 높은 표면 경도, 내마모성, 그리고 적당한 부식 저항 필요합니다:
- Cutlery and surgical tools: 나이프, scissors and razors benefit from the balance of hardness and stainless behaviour.
- Mechanical engineering: 샤프트, 스핀들, pins and small gears that require precision, edge retention and good wear lifetime.
- Pumps and valves: 줄기, seats and components exposed to fresh water or buffered fluids.
- Tooling and molds: for polymer processing and light tooling duties where corrosion resistance is helpful compared with plain tool steels.
- Other niche uses: 베어링 레이스, small structural components, and certain fasteners where hardness and magnetic response are advantageous.
11. Comparison with Related Stainless Steels
1.4122 (X39CrMo17-1) a martensitic chromium stainless steel with balanced hardness, 부식 저항, and wear properties.
To guide material selection, it is helpful to compare it with other commonly used martensitic and chromium stainless steels, 포함 1.4034 (X46Cr13) 그리고 1.4112 (X90CrMoV18).
재산 / 합금 | 1.4122 (X39CrMo17-1) | 1.4034 (X46Cr13) | 1.4112 (X90CrMoV18) | Engineering Notes |
탄소 (기음) | 0.36–0.44% | 0.42–0.50% | 0.85–0.95% | Carbon controls hardness and wear resistance; higher C increases hardness but reduces ductility. |
크롬 (Cr) | 16–18% | 16–18% | 16–18% | Chromium provides corrosion resistance; all three are martensitic grades with moderate corrosion resistance. |
몰리브덴 (모) | 0.8–1.2% | 0–0.2% | 0.8–1.2% | Mo improves pitting and general corrosion resistance, 특히 1.4122 그리고 1.4112. |
바나듐 (다섯) | 추적하다 | 추적하다 | 0.1–0.3% | V increases hardness and wear resistance, 사용 1.4112 for high-wear tools. |
인장 강도 (MPA) | 800–1100 (담금질 & 템퍼링) | 700–1000 | 1000–1400 | 1.4112 is a high-carbon grade designed for maximum wear; 1.4122 balances strength and toughness. |
경도 (HRC) |
50–55 | 48–52 | 56–60 | 1.4112 achieves higher hardness due to higher carbon; 1.4122 suitable for tooling and shafts. |
부식 저항 | 보통의 | 보통의 | 보통에서 낮은 | 1.4122’s Mo addition improves resistance to mild oxidizing environments over 1.4034. |
가공 가능성 | 보통의 | 좋은 | 가난한 | 고 탄소 1.4112 is more difficult to machine; 1.4122 balances machinability with hardness. |
일반적인 응용 프로그램 | 주방용 칼, 압형, 펌프 샤프트, 밸브 | 주방용 칼, 수술기구, 기계적 부분 | High-wear tools, 나이프, industrial blades | Selection depends on required hardness, 부식 저항, and machining constraints. |
12. 결론
1.4122 (X39CrMo17-1) is a practical martensitic stainless steel that provides a versatile combination of 경도, wear resistance and moderate corrosion resistance.
Its capability to be tailored through heat treatment makes it a go-to choice for cutlery, 샤프트, valve parts and tooling applications where a compromise between stainless behaviour and high hardness is required.
FAQ
What is the typical hardness range achievable for 1.4122 스테인레스 스틸?
In delivery/softened condition about 27–33 HRC. After quench and temper the alloy can be adjusted typically to ~40–55 HRC depending on tempering temperature and section size.
~이다 1.4122 stainless steel suitable for seawater service?
No — it has only moderate chloride resistance. For seawater or highly corrosive environments, select duplex or austenitic stainless steels with superior pitting resistance.
Can I weld 1.4122 스테인레스 스틸 성분?
Welding is possible but challenging. Use preheat, low-hydrogen consumables and post-weld tempering to avoid cracking and restore toughness.
How does heat treatment affect toughness?
Tempering at higher temperatures improves toughness but reduces hardness. Select tempering temperature to achieve the required balance for fatigue and impact loads.
응용 프로그램에 따라, 1.4034 may be an economical substitute for lower performance needs; 1.4112 or other high-C martensitics may be used where extreme hardness is required but note differences in corrosion and toughness.