1. Introduzzjoni
1.4122, commonly referenced by its European designation X39CrMo17-1, is a martensitic chromium stainless steel designed to deliver a blend of ebusija, wear resistance and reasonable corrosion performance.
It occupies a practical middle ground between tool steels and corrosion-resistant stainless grades: hardenable by heat treatment to high strengths and abrasion resistance, yet offering better resistance to corrosion than many carbon steels.
2. X'inhu 1.4122 Stainless Steel
1.4122 (imsejħa wkoll X39CrMo17-1) huwa a martensitic chromium azzar li ma jissaddadx — a hardenable, magnetic stainless grade designed to deliver a balance of high hardness/wear resistance u Reżistenza moderata għall-korrużjoni.
Engineers choose 1.4122 for components that require sharp edges and durable cutting surfaces (Pożati), precision shafts and spindles, wear parts and certain valve or pump components where moderate corrosion resistance is adequate.
It is distinct from austenitic stainless steels (E.g., 304) that are non-magnetic and highly corrosion-resistant, and from ferritic grades that are not hardenable by quenching;
1.4122’s defining characteristic is its martensitic microstructure after quenching, which produces high hardness and strength.
3. Kompożizzjoni kimika ta ' 1.4122 Stainless Steel
Below is a clean, professional table showing the chemical composition ranges for 1.4122 (X39CrMo17-1) stainless steel together with a concise, engineering-focused description of the role each element plays in this alloy.
| Element | Firxa (wt%) | Primary role(s) — concise |
| Ċ (Karbonju) | 0.33–0.45 | Main hardening agent — increases martensite hardness and wear resistance; reduces toughness and weldability at high levels. |
| Cr (Kromju) | 16.5–17.5 | Provides corrosion passivity and contributes to hardenability and carbide formation. |
| Mo (Molibdenu) | 0.80–1.30 | Improves hardenability, strength and resistance to localized corrosion. |
| Fi (Nickel) | ≤1.00 | Minor toughness aid; kept low to retain martensitic response. |
| Mn (Manganiż) | ≤1.50 | Deoxidizer and mild hardenability aid. |
U (Silikon) |
≤1.00 | Deoxidizer and modest solid-solution strengthener. |
| P (Fosfru) | ≤0.04 | Impurity — kept low to avoid embrittlement and fatigue loss. |
| S (Kubrit) | ≤0.015 | Minimized (not a free-machining grade) because it lowers toughness and fatigue performance. |
| Fe (Ħadid) | Bilanċ | Matrix element — forms the martensitic steel base. |
| Trace elements (Ta ', V, Cu, N, eċċ.) | tipikament <0.05–0.20 | Small micro-alloying effects or tramp elements; can refine grain or slightly modify properties when present. |
4. Propjetajiet mekkaniċi ta ' 1.4122 Stainless Steel
Mechanical properties vary with heat treatment state. Below are representative ranges used for design guidance.
| Kundizzjoni / treatment | Ebusija (HRC) | Qawwa tat-tensjoni (Uts, MPA) | 0.2% Proof / Rendiment (MPA) | Titwil (A, %) | Charpy V-Notch (appross., J) |
| Artab / Normalizzat (delivery) | ~20–30 HRC | ~500–700 MPa | ~300–450 MPa | 10–18 % | 30–60 J |
| Imkessaħ & tempered → ~40 HRC (typical engineering temper) | ≈38–42 HRC | ~800–950 MPa | ~600–800 MPa | 8–12 % | 15–30 j |
| Imkessaħ & tempered → ~48–52 HRC (ebusija għolja) | ≈48–52 HRC | ~1,000–1,300 MPa | ~800–1,100 MPa | 3–8 % | 5–20 j |
| Maximum hardening (viċin 55+ HRC) | >55 HRC | >1,300 MPA | għoli (approaching UTS) | baxx (<3 %)* | baxx (<10 J) |
5. Magnetic and Physical Properties of 1.4122 Stainless Steel
Understanding the magnetic and physical properties of 1.4122 stainless steel is critical for design engineers, particularly when specifying components for precision machinery, għodda, or applications where thermal expansion and conductivity matter.
| Proprjetà | Valur tipiku | Implikazzjonijiet ta 'inġinerija |
| Densità | 7.75–7.80 g/cm³ | Weight calculations, dynamic load, Disinn tal-Komponent |
| Konduttività termali | 19–24 w / m · k | Heat dissipation, machining and thermal distortion |
| Koeffiċjent ta 'espansjoni termali | 10–11 ×10⁻⁶ /K | Dimensional stability under thermal cycles |
| Sħana speċifika | ~ 460 J / kg · k | Thermal management during processing |
| Imġieba manjetika | Ferromanjetiku | Consider in sensor proximity, electronic interference, magnetic assembly |
6. Reżistenza għall-korrużjoni
1.4122 stainless steel provides Reżistenza moderata għall-korrużjoni, superior to plain carbon steels but inferior to austenitic stainless steels.
Environments where it performs acceptably
- Fresh water and mildly oxidizing industrial atmospheres
- Organic acids and mild chemical environments, when polished or passivated
Limitazzjonijiet
- Not recommended for Ambjenti b'ħafna klorur (ilma baħar, salmura) where pitting and crevice corrosion become significant.
- Localized corrosion resistance decreases with increasing hardness and tempering that expose microstructural heterogeneities.
Surface finishing and passivation
- Illustrar to a fine finish and Passivazzjoni kimika (E.g., nitric acid treatment) improve corrosion performance by strengthening the passive film.
- Kisi (Żebgħa, plating) or cathodic protection are common for long service life in marginal environments.
7. Heat Treatment and Hardening
Trattament tas-sħana tailoring is central to using 1.4122 effettivament.
Typical hardening schedule
- Austenitizing: heat to roughly 980–1020 °C (typical range for martensitic stainless steels; exact temperature depends on section size and furnace control) to form austenite.
- Tkessiħ: rapid cooling in oil or polymer quench to transform to martensite. Water quenching may be used but increases risk of distortion and cracking.
- Ittemprar: reheat to 150–600 ° C. depending on required final hardness/toughness balance.
Lower temper temperatures yield higher hardness and lower toughness; higher temp yields lower hardness but better ductility and impact resistance.
Hardening response
- Carbide-forming elements (Cr, Mo) and carbon content drive hardenability. 1.4122 exhibits good response allowing designers to select temper cycles for specific mechanical targets.
Effetti
- Strength increases dramatically after quench and temper.
- Ebusija can be restored partially by tempering; there is a well-known tradeoff between hardness and toughness.
- Makkinabilità generally worsens after hardening; most machining is done in annealed or partially tempered conditions.
8. Machinability and Fabrication
Makkinabilità
- Medium in annealed condition. In soft condition, 1.4122 machines comparable to other martensitic grades with appropriate tooling and cutting speeds.
Use sharp high-speed tooling, adequate coolant and conservative feeds when machining hardened portions. - Poor when hardened. Ebusija >45 HRC substantially increases tool wear; grinding and carbide tooling are typical.
Weldabilità
- Limitat. High carbon and martensitic structure make the steel susceptible to hydrogen-induced cold cracking. Welding generally requires:
-
- Sħana minn qabel (E.g., 150–250 °C depending on thickness)
- Low hydrogen electrodes
- Post-weld tempering or PWHT to relieve residual stresses and soften the HAZ
- For critical parts, welding is avoided or performed with post-weld heat treatment.
Tifforma
- Formazzjoni kiesħa: limited in hardened state; better to form in annealed condition and then harden.
- Formazzjoni sħuna: may be used within controlled windows but requires subsequent heat treatment to restore designed properties.
9. Vantaġġi u limitazzjonijiet
Vantaġġi ta ' 1.4122 Stainless Steel
- Hardenability tajba: can be heat treated to a wide range of hardness and strength values.
- Balanced corrosion resistance: superior to carbon steels in many environments.
- Reżistenza għall-ilbies: suitable for cutting edges, shafts and lightly loaded wear parts.
- Manjetiku: useful where ferromagnetic behaviour is needed.
Limitazzjonijiet ta ' 1.4122 Stainless Steel
- Weldability limitations — requires preheat and PWHT for critical joins.
- Cold formability: poor in hardened state; must be formed in annealed condition.
- Corrosion limits: not recommended for seawater or high chloride environments without protective measures.
- Machining when hardened: high tool wear, special tooling required.
10. Applikazzjonijiet industrijali ta ' 1.4122 Stainless Steel
1.4122 is used where a combination of high surface hardness, Reżistenza għall-ilbies, u reżistenza moderata tal-korrużjoni huma meħtieġa:
- Cutlery and surgical tools: skieken, scissors and razors benefit from the balance of hardness and stainless behaviour.
- Mechanical engineering: Xaftijiet, magħżel, pins and small gears that require precision, edge retention and good wear lifetime.
- Pumps and valves: zkuk, seats and components exposed to fresh water or buffered fluids.
- Tooling and molds: for polymer processing and light tooling duties where corrosion resistance is helpful compared with plain tool steels.
- Other niche uses: tiġrijiet li jġorru, small structural components, and certain fasteners where hardness and magnetic response are advantageous.
11. Comparison with Related Stainless Steels
1.4122 (X39CrMo17-1) huwa a martensitic chromium stainless steel with balanced hardness, Reżistenza għall-korrużjoni, and wear properties.
To guide material selection, it is helpful to compare it with other commonly used martensitic and chromium stainless steels, inkluż 1.4034 (X46Cr13) u 1.4112 (X90CrMoV18).
| Proprjetà / Liga | 1.4122 (X39CrMo17-1) | 1.4034 (X46Cr13) | 1.4112 (X90CrMoV18) | Engineering Notes |
| Karbonju (Ċ) | 0.36–0.44% | 0.42–0.50% | 0.85–0.95% | Carbon controls hardness and wear resistance; higher C increases hardness but reduces ductility. |
| Kromju (Cr) | 16–18% | 16–18% | 16–18% | Chromium provides corrosion resistance; all three are martensitic grades with moderate corrosion resistance. |
| Molibdenu (Mo) | 0.8–1.2% | 0–0.2% | 0.8–1.2% | Mo improves pitting and general corrosion resistance, speċjalment fi 1.4122 u 1.4112. |
| Vanadju (V) | Traċċa | Traċċa | 0.1–0.3% | V increases hardness and wear resistance, użat fi 1.4112 for high-wear tools. |
| Qawwa tat-tensjoni (MPA) | 800–1100 (imkessaħ & ittemprat) | 700–1000 | 1000–1400 | 1.4112 is a high-carbon grade designed for maximum wear; 1.4122 balances strength and toughness. |
Ebusija (HRC) |
50–55 | 48–52 | 56–60 | 1.4112 achieves higher hardness due to higher carbon; 1.4122 suitable for tooling and shafts. |
| Reżistenza għall-korrużjoni | Moderat | Moderat | Moderat għal baxx | 1.4122’s Mo addition improves resistance to mild oxidizing environments over 1.4034. |
| Makkinabilità | Moderat | Tajjeb | Fqir | Karbonju għoli 1.4112 is more difficult to machine; 1.4122 balances machinability with hardness. |
| Applikazzjonijiet tipiċi | Pożati, għodda, Xaftijiet tal-pompa, valvi | Pożati, strumenti kirurġiċi, Partijiet mekkaniċi | High-wear tools, skieken, industrial blades | Selection depends on required hardness, Reżistenza għall-korrużjoni, and machining constraints. |
12. Konklużjoni
1.4122 (X39CrMo17-1) is a practical martensitic stainless steel that provides a versatile combination of ebusija, wear resistance and moderate corrosion resistance.
Its capability to be tailored through heat treatment makes it a go-to choice for cutlery, Xaftijiet, valve parts and tooling applications where a compromise between stainless behaviour and high hardness is required.
FAQs
What is the typical hardness range achievable for 1.4122 azzar li ma jissaddadx?
In delivery/softened condition about 27–33 HRC. After quench and temper the alloy can be adjusted typically to ~40–55 HRC depending on tempering temperature and section size.
IS 1.4122 stainless steel suitable for seawater service?
No — it has only moderate chloride resistance. For seawater or highly corrosive environments, select duplex or austenitic stainless steels with superior pitting resistance.
Can I weld 1.4122 Komponenti tal-istainless steel?
Welding is possible but challenging. Use preheat, low-hydrogen consumables and post-weld tempering to avoid cracking and restore toughness.
How does heat treatment affect toughness?
Tempering at higher temperatures improves toughness but reduces hardness. Select tempering temperature to achieve the required balance for fatigue and impact loads.
Jiddependi fuq l-applikazzjoni, 1.4034 may be an economical substitute for lower performance needs; 1.4112 or other high-C martensitics may be used where extreme hardness is required but note differences in corrosion and toughness.
