1. Įvadas
UNS C86300 is one of the most distinctive copper alloys in industrial service because it is designed not for electrical conductivity or easy machining, Bet už Didelė jėga, atsparumas nusidėvėjimui, and corrosion resistance under heavy load.
It belongs to the family formally described as manganese bronze and leaded manganese bronze alloys, also referred to as high-strength yellow brasses,
which already signals its position in the copper-alloy landscape: it is a structural bronze with serious load-carrying intent, not a general-purpose brass.
What makes C86300 especially valuable is its ability to work in slow-speed, high-load conditions where surface durability matters more than conductivity, and where the material must resist both mechanical wear and corrosive exposure.
That is why it appears in applications such as bridge pins, įvorės, CAMS, pavaros, hydraulic cylinder parts, large valve stems, sraigtai, and slow-speed heavy-load bearings.
2. What Is C86300 Manganese Bronze?
UNS C86300 is a Manganas bronza, also commonly described as a high-strength yellow brass for heavy-duty service.
It is not selected for conductivity or easy machining; it is selected because it combines Didelė jėga, Geras atsparumas korozijai, and strong load-bearing capability in demanding mechanical environments.
Copper development literature places C86300 in the group of high-strength brasses that can operate under very high loads ir moderately high speeds, while noting that these alloys require sukietėjęs, well-aligned shafts ir reliable lubrication.
Praktiškai, C86300 is a cast copper alloy for severe-service mechanical parts.
Jis plačiai naudojamas bridge pins, įvorės, CAMS, pavaros, hydraulic cylinder parts, large valve stems, sraigtai, and slow-speed heavy-load bearings,
which tells you almost everything about its design intent: this is a structural bronze meant to survive wear, load, and corrosion rather than a general-purpose fabrication alloy.
Savybės
High strength and wear resistance.
C86300 is designed to carry load and resist surface damage in slow-speed or boundary-lubricated systems.
Copper-alloy references describe this family as capable of very high loads, with tensile strength well above 800 MPa for the alloy class, and with properties suitable for heavy-duty bearing and gear service.
Geras atsparumas korozijai.
C86300 is used in marine hardware, boat parts, spaustukai, viršeliai, vairo, and other corrosion-exposed service parts, which reflects its ability to perform in aggressive environments better than many ordinary brasses.
Excellent structural usefulness, but low machinability.
The alloy is strong enough to be used as a machine part in its own right, but its published machinability rating is only 8, so it should be treated as a performance bronze rather than an easy-cutting alloy.
Best suited to slow-speed, high-load service.
The alloy family is specifically recommended for high-load applications where shaft alignment and lubrication are well controlled.
Copper-bearing-material guidance also notes that these high-strength brasses have moderate fatigue resistance and do not tolerate dirty lubricants well because they have little capacity to embed particles.
A cast alloy with multiple supply forms.
C86300 is available as continuous cast, Išcentriniai aktoriai, sand cast, and precision cast material, which makes it usable both as finished cast components and as semi-finished stock for further machining or fabrication.
Equivalent designations to UNS C86300
PASTABA: these are published equivalent or associated specification designations for C86300; in several cases, they refer to product standards rather than identical chemistry-only aliases.
| Standard family | Lygiavertis / related designations for UNS C86300 |
| AMS | AMS 4860 |
| ASTM | ASTM B22, ASTM B271, ASTM B30, ASTM B505, ASTM B584, ASTM B763 |
| MIL | MIL-C-11866 |
| QQ-C-390, QQ-C-523 | |
| Sae | SAE J461, SAE J462 |
3. Chemical Composition of C86300 Manganese Bronze
| Elementas | C86300 composition range | Metallurgical role |
| Cu | 60.0–66.0% | Base matrix and corrosion-resistant copper foundation. |
| Pb | iki 0.20% | Residual lead only; C86300 is not a leaded free-machining bronze. |
| Sn | iki 0.20% | Minor residual element; not a tin-bronze design. |
| Zn | 22.0–28.0% | Major matrix partner; helps define the brass-like character. |
| Fe | 2.0–4,0% | Strengthening and wear-supporting element. |
Į |
iki 1.0% | Nickel value includes cobalt; supports strength and corrosion performance. |
| Al | 5.0–7.5% | Key strengthening element in manganese bronze. |
| Mn | 2.5–5,0% | Principal strengthening and phase-stabilizing element. |
| Cu + named elements | 99.0% min. | Composition control is relatively tight for a cast structural bronze. |
4. Physical and Mechanical Properties of UNS C86300
The data below are the published continuous-cast values for standard-stocked C86300, measured at 68° F. / 20° C. unless otherwise stated.
C86300 is also generally regarded as a negydomas pašildytas lydinys, so its performance is governed primarily by composition and casting condition rather than by conventional strengthening heat treatments.
Fizinės savybės
| Nuosavybė | US Customary | Metrika | Engineering significance |
| Lydymosi temperatūra – skystis | 1693 ° F. | 923 ° C. | High pouring temperature; requires careful melt and mold control. |
| Lydymosi temperatūra – solidus | 1625 ° F. | 885 ° C. | Indicates a relatively narrow freezing range for a cast bronze. |
| Tankis | 0.283 lb/in³ | 7.83 g/cm³ | Tankus, robust alloy suited to load-bearing parts. |
| Savitasis svoris | 7.83 | 7.83 | Confirms the density level. |
| Elektrinis laidumas | 8% IAC | 0.046 MS/M. | Low conductivity; not intended as an electrical-conducting alloy. |
| Šilumos laidumas |
20.5 Btu/ft²·hr·°F |
35.5 W/m · k | Moderate heat transfer, far below copper. |
| Šiluminio plėtimosi koeficientas | 12 × 10⁻⁶ /°F (68–572°F) | 20.7 × 10⁻⁶ /° C. (20–300 ° C.) | Moderate thermal growth; important for fit and clearance design. |
| Specifinė šiluminė talpa | 0.09 Btu/lb·°F | 377.1 J/kg · k | Typical copper-alloy heat-storage behavior. |
| Modulus of elasticity in tension | 14,200 ksi | 97,900 MPA | Stiff enough for structural service, though less stiff than steel. |
| Magnetic permeability* | 1.09 | 1.09 | Essentially weakly magnetic in practical service. |
Mechaninės savybės
The published mechanical values below are for ASTM B505/B505M-23 continuous-cast C86300 kambario temperatūroje.
| Mechaninė savybė | US Customary | Metrika |
| Tempimo stiprumas, min. | 110 ksi | 758 MPA |
| Yield strength at 0.5% extension under load, min. | 62 ksi | 427 MPA |
| Pailgėjimas 2 į. arba 50 mm, min. | 14% | 14% |
| Brinelio kietumas (3000 kg load), tipiškas | 223 Bnn | 223 Bnn |
| Compression deformation limit, min. | 55 ksi | 380 MPA |
| Machinability rating | 8 | 8 |
5. Processing and Manufacturing of C86300 Manganese Bronze
Liejimas
C86300 is fundamentally a casting-oriented alloy, and it is commercially supplied as Nuolatinis aktorius, Išcentriniai aktoriai, and sand cast medžiaga.
It is also covered by several foundry-related specifications, įskaitant ASTM B505/B505M for continuous castings, ASTM B271/B271M for centrifugal castings, ASTM B584 for sand castings, ir ASTM B763/B763M for valve castings.
That specification breadth is a strong signal that C86300 is intended for serious structural and wear-service cast components rather than for simple decorative or general-purpose brass parts.
Liejyklos požiūriu, C86300 is not an especially forgiving alloy.
Its published casting characteristics show mažas liejimo derlius, high drossing, vidutinio sklandumo, low gassing, low effect of section size, ir high shrinkage in solidification.
Praktiškai, that means successful production depends heavily on melt cleanliness, controlled pouring practice, and a well-designed gating and feeding system.
The alloy can make excellent castings, but only when the foundry treats oxide control and shrinkage compensation as first-order variables.
Apdirbimas
C86300 is machinable, but not in the free-cutting sense. Its published machinability rating is 8, which is very low relative to free-machining brasses.
Praktiškai, this means apdirbimas is possible, but tool wear, chip control, and surface finish demand more attention than they would for a leaded brass.
C86300 should therefore be selected for performance first, not for machining convenience.
Prisijungimas
Joining behavior is another area where C86300 shows its “performance alloy” character.
Published fabrication guidance rates soldering as poor, brazing as poor, oxyacetylene welding as poor, ir gas-shielded arc welding as poor, kol coated metal arc welding is rated good.
Kitaip tariant, this is not an alloy that rewards casual joining methods.
That matters in design. If a component is likely to be assembled by soft soldering or brazing, C86300 is usually the wrong choice.
If joining is unavoidable, the design and procedure should be developed around the one clearly acceptable route: coated metal arc welding, with appropriate qualification and attention to distortion, Šilumos įvestis, and joint design.
Terminis apdorojimas
C86300 does not respond to conventional heat treatment in the way precipitation-hardening alloys do.
Its strength comes from composition and cast structure, not from a hardening cycle that significantly increases mechanical properties.
That means you should not expect a heat-treatment step to transform C86300 into a materially different strength class.
What can be used, Tačiau, yra streso palengvinimas. Published data indicate a stress-relief condition of 500° F. / 260° C., with time at temperature of 1 hour per inch of wall thickness.
This is a residual-stress management step, not a strengthening treatment.
It is useful when the casting or machined component needs improved dimensional stability after heavy machining or fabrication, but it should not be mistaken for a property-enhancement process.
6. Advantages and Limitations of C86300 Manganese Bronze
Pagrindiniai privalumai
Didelis stiprumas vario lydiniui.
C86300 is designed as a severe-duty bronze, not a general-purpose brass.
Its alloying system gives it very high load-bearing capability, and copper-alloy references place it among materials suited for heavy loads and shock loads under slow speeds.
Excellent wear and anti-galling behavior.
This alloy performs well in sliding contact applications where surface durability matters more than electrical conductivity or easy machining.
Its use in slow-speed heavy-load bearings and wear-prone components reflects that strength-plus-wear profile.
Geras atsparumas korozijai.
C86300 is repeatedly described as corrosion resistant, which is one reason it is used in marine hardware, propeller-related components, vairo, and other exposure-prone parts.
In service, this corrosion resistance is especially valuable when combined with its strength and wear resistance.
Strong performance in slow-speed, high-load service.
The alloy family is particularly well suited to slow-speed, heavy-load bearings, provided the shaft is hard and the environment is not abrasive.
Copper bearing-material guidance also notes that these manganese bronzes can operate at high loads, but they need good lubrication and nonabrasive operating conditions.
Available in multiple casting routes.
C86300 can be produced as continuous cast, Išcentriniai aktoriai, sand cast, and precision cast material, which gives engineers flexibility in part size, geometrija, and production route.
Main Limitations
Low machinability.
C86300 is not a free-machining alloy. Its machinability rating is only 8, which means tool wear, chip control, and surface finish must be managed carefully.
It is a performance bronze, not a shop-friendly brass.
Casting is demanding.
The alloy shows mažas liejimo derlius, high drossing, vidutinio sklandumo, low gassing, ir high shrinkage in solidification.
That combination means sound castings require strong process discipline, good feeding design, and careful melt control.
Joining options are limited.
Published fabrication guidance rates soldering, Brazavimas, oxyacetylene welding, and gas-shielded arc welding as poor, while coated metal arc welding is the practical exception.
Kitaip tariant, C86300 is not a convenient alloy for simple joining workflows.
Not ideal for dirty or abrasive operating conditions.
Copper bearing-material guidance warns that manganese bronze bearings need high shaft hardness ir nonabrasive operating conditions,
and that they do not tolerate dirty lubrication well because they have little capacity to embed debris.
7. Applications of C86300 Manganese Bronze
Heavy-Duty Marine Components
C86300 is widely used in marine-related hardware because it combines corrosion resistance with wear resistance and structural strength.
Typical examples include sraigtai, vairo, spaustukai, viršeliai, and boat hardware.
Guoliai ir įvorės
One of the alloy’s classic roles is in slow-speed, heavy-load bearings ir įvorės. This is one of the alloy’s most important engineering niches.
Pavaros, Cams, and Motion-Transmission Parts
C86300 is commonly used in pavaros, CAMS, and machine components that need surface durability under high contact stress.
Hydraulic and Valve Components
The alloy is a frequent choice for hydraulic cylinder parts, large valve stems, ir screwdown nuts.
These applications demand good compressive strength, atsparumas nusidėvėjimui, ir atsparumas korozijai, especially where motion is repetitive and lubrication is imperfect.
Structural and Industrial Hardware
C86300 also appears in bridge pins, struts, kadrai, skliaustai, tvirtinimo detalės, and builders’ hardware.
Special-Load and Heavy-Service Equipment
Copper-alloy references connect manganese bronzes to heavy loads and shock loads under slow speeds,
įskaitant aircraft landing gear bearings and other control-surface or structural parts where dimensional integrity is critical.
8. C86300 vs. Konkuruojantys lydiniai: What Sets It Apart
| Comparison item | C86300 | C95400 | C95500 |
| Lydinių šeima / padėties nustatymas | Manganese bronze; a high-strength yellow brass designed for heavy-duty mechanical service. | Aluminum bronze; a broad-purpose structural bronze used widely for wear and load service. | Nickel aluminum bronze; a severe-service alloy with stronger marine and wear-oriented positioning. |
| Representative continuous-cast tensile strength | 110 ksi minimum. | 85 ksi minimum. | 95 ksi minimum. |
| Representative continuous-cast yield strength | 62 ksi minimum. | 32 ksi minimum.
) |
42 ksi minimum. |
| Representative continuous-cast elongation | 14% minimalus. | 12% minimalus.
) |
10% minimalus. |
| Tankis | 0.283 lb/cu in; specific gravity 7.83. | 0.269 lb/cu in; specific gravity 7.45. | 0.272 lb/cu in; specific gravity 7.53. |
| Elektrinis laidumas | 8% IAC. | 13% IAC. | 8% IAC. |
| Šilumos laidumas | 20.5 Btu/sq ft/hr/°F. | 33.9 Btu/sq ft/hr/°F. | 24.2 Btu/sq ft/hr/°F. |
| Tamprumo modulis | 14,200 ksi. | 15,500 ksi. | 16,000 ksi. |
| Machinability rating | 8. | 60. | 50. |
| Casting elgesys | Low casting yield, high drossing, vidutinio sklandumo, low gassing, high shrinkage in solidification. | Low casting yield, high drossing, vidutinio sklandumo, medium gassing, high shrinkage in solidification. | Low casting yield, high drossing, vidutinio sklandumo, medium gassing, high shrinkage in solidification. |
Prisijungimas / Gaminimas |
Soldering poor, brazing poor, oxyacetylene welding poor, gas-shielded arc welding poor, coated metal arc welding good. | Soldering good, brazing good, oxyacetylene welding not recommended, gas-shielded arc welding good, coated metal arc welding good. | Soldering good, brazing fair, oxyacetylene welding not recommended, gas-shielded arc welding good, coated metal arc welding good. |
| Typical service emphasis | Slow-speed heavy-load bearings, įvorės, pavaros, CAMS, hydraulic cylinder parts, bridge pins, sraigtai, Vožtuvo stiebai, ir jūrinė aparatūra. | Guoliai, įvorės, pavaros, vožtuvo kūnai, siurblio dalys, hot mill guides, Nusileidimo pavarų dalys, and industrial wear components. | Jūrų įranga, vožtuvo kūnai, guoliai, įvorės, pavaros, propeller-related parts, Dėvėkite plokšteles, and severe-service industrial parts. |
9. Išvada
C86300 manganese bronze is a testament to the power of material engineering, combining the castability of brass, the strength of steel, and the corrosion resistance of aluminum bronzes into a single, versatile material.
Its carefully balanced chemical composition—copper, cinkas, Manganas, aliuminis, and iron—creates a multi-phase microstructure
that delivers exceptional strength, atsparumas nusidėvėjimui, ir lankstumas, making it the go-to choice for the most demanding heavy-duty applications.
From its role in heavy machinery bearings and marine propeller hubs to aerospace landing gear and civil infrastructure, C86300 solves the limitations of conventional copper alloys and even some steels.
Its ability to withstand high loads, atšiauria aplinka, and cyclic loading—while remaining castable and machinable—sets it apart as a true workhorse in engineering.
For anyone seeking a material that balances strength, atsparumas nusidėvėjimui, and corrosion resistance for heavy-duty use, C86300 is not just a choice—it is the standard.
DUK
Can C86300 be used in self-lubricating applications?
Taip, but only when modified.
C86300 is frequently used as the base metal for Graphite-Plugged Bearings, where solid lubricant plugs are inserted into the bronze to allow for oil-free operation in harsh environments.
Is C86300 the same as “Manganese Bronze”?
C86300 is the most common “High-Strength” Manganese Bronze. Tačiau, there are other grades like C86200 and C86500 with lower strengths.
Always specify the UNS number to ensure correct mechanical properties.
How does C86300 compare to Aluminum Bronze (C95400)?
Both are highstrength alloys. C86300 generally offers higher tensile strength and hardness, while C95400 (Aliuminio bronza) provides better resistance to cavitation and impact loading.
