ʻO ke kīwīʻo Steel Crainler Bracket Bracket | Nā Hale Kūʻaiʻo Maim Hoʻopuka

1. Hōʻikeʻike

Kāhaka kūʻai kūʻai (nalowale-wax) he ala hana maikaʻi loa no kila kohu ʻole ʻO nā brackets e pono ai i ka geometry paʻakikī, nā hana ikaika a me nā hana lapaʻau kūpono.

NO KA LOA ANA I KA PAI ANA, Hāʻawi ke kaʻina hana i nāʻano kokoke-Net, nā hoʻomanawanui paʻa, a hiki i ka hiki ke hoʻolei i kahi ākea ākea o nā alloys stainless (304/316, Duplex, 17-4Ph, 904L, etc.).

Ua hoʻokō ponoʻia, Hāʻawiʻia nā mea kūʻai aku i nā brackets, ho'ēmi i ka welding, a hāʻawi aku i nā hana maikaʻi loa a me ka hana ma keʻano he hana hou.

2. No ke aha e koho ai i ka hoʻopukapuka kālā e kāhea ana i ke kila kila kila?

Kāhaka kūʻai kūʻai (nalowale-wax) ʻo ka manawa pinepine ka hana hana maikaʻi loa i ka wā e hui pū ai nā brackets brackets ʻO ka geometry paʻakikī, Ke kū'ē neiʻo Corrosionion, Hoʻopau maikaʻi loa, and hōʻano houʻia.

ʻO nāʻoihanaʻoihana loea

Hoʻolālā kūʻokoʻa (kokoke i ka paʻakikī)

• Nā undercuts, nā pahu kūloko, nā iwi'ōpala, hiki ke hoʻopiliʻia nā boss i hoʻohuiʻia a me nā mea kanu i hoʻokahi'āpana me kaʻole o ka hanaʻole.
• Hoʻemi kēia i ka helu'āpana, Hoʻopau i nā'āpana i hala (a me ko lākou mau pilikia rorrosio / ikaika) a me nā hiʻohiʻona pōkole.

Hydraulic / ʻO ka lāʻau Seled-Track Eptimization

• ʻO nā brackets e lawe i nā mea hana paʻakikī a iʻole e like me nā mea e pili ana i nā mea e pono ai i nā papa ma mua o ka mea e pono ai: ʻO nāʻano hana likeʻole o ke koʻikoʻi a me keʻano o nā rasgral a me nā ribs rabs e ho'āla me ka hoʻopiliʻoleʻia.

Waiwai & Alloy flixibility

• Uaʻaeʻo ka mea kūʻai aku i nā mea kūʻai aku i kahi ākea ākea (304/316/316L, 17-4Ph, 2205/2507 Duplex, 904L) a me nā papa inoaʻo Nickel, Eʻae iāʻoe ma keʻano he corrosion a me ka ikaika i ka'āina.

Paulapua & helehelena

• ʻO nā mea maʻamau e like me ka hana Ra ≈ 1.6-3.2 μm, Loaʻa pinepine pinepine i nā noi iʻikeʻia.
  Me ka polish polish a iʻole ka electrophishing hiki iāʻoe ke hōʻea Ra ≤ 0.4 }m (pau ka aniani) No ka mīkini haʻuki.

Dimensional pololei & lawehala

• Nā mea hana maʻamau ± 0.1-0.3 mm (Nā hiʻohiʻona liʻiliʻi) ʻoi aku ka nui o ka machining ma mua o ke kauʻana o ke one. ʻO ka mea hou ma waena o nā papa kākoʻo e kākoʻo ai i nā kūlike a me ke hoʻololiʻana.

ʻO ka hoʻohanaʻana i ka waihona & ho'ēmi i ka manika lua

• ʻO nā'āpana likeʻole o nā'āpana e hōʻokiʻia i ka raw-ʻenehana-kino i ka machically.
  ʻO nā mea maʻamau maʻamau ma keʻano piha: 30-70% Ke hilinaʻi nei i ka geometry. Ua kaupalenaʻia ka maching match-inding i nā hiʻohiʻona koʻikoʻi (Nā papa wai, nā maka), pinepine ka hōʻemiʻana i nā kumukūʻai nui.

3. ʻO nāʻano maʻamau e pili ana i nā brackets

4. Hoʻolālā no ka hoʻopukapuka kūʻai (DEF)

ʻO ka hoʻemiʻana o Dued Dued Scrap a me ka machining hope. Nā kānāwai nui no nā brackets mauna:

• ʻO nā'āpana'āpanaʻokoʻa: Hōʻalo i nā hoʻololiʻana; Palapala kūpono 2.0-6.0 mm e pili ana i ka ukana. Nā pāʻili (<1.5 mm) he pilikia no nā mea kōkua maikaʻiʻole.
• Radii a me nā fille: ʻO ka FILLET FILLET ≥ 1-2 × i ka mānoanoa kūloko e pale i nā wahi wela. Hoʻokomoʻia nā kihi koʻikoʻi i ka shrink a me nā cracking.
• Draft: E hoʻohui i ka helu 1-2 ° (helsh holx kuai ola ola).
• Nā Wawa & Nā PAPUKAI Pani: Hoʻolālā me nāʻaelike machining (0.5-1.5 mm) i ka wā e koi ai nā'āpana a iʻole nā ​​kaula i hoʻopaʻaʻia; E komo i ka radius ma luna o ka pahu pūnaewele-pūnaewele.
• Knockusos a me nā kākoʻo: E hoʻohana i nā helu o loko a iʻole nā ​​hiʻohiʻona i hoʻopiliʻia e hana i nā recesses a iʻole nā ​​lalo.
• Hole & Kōkuhi hoʻolālā: Ke hōʻike nei i nā lua nui i hōʻikeʻia i nā lua i nā peach a me nā mea i hoʻopiliʻia a iʻole helicosil paha; no nā mea kanuʻoleʻole e hele i kahi kokoke i kahi kokoke-net a hoʻopau i ka drill.
• Goting & hānai: wahi e hānai ai i nā umauma kaumaha / hubs; Hōʻalo i ka hoʻopiliʻana ma nā iwi'ōpala a iʻole nā'āpana paha e pale ai i ka pososity.

5. ʻO ke kāweleʻana i ke kaʻina hanaʻana i ke kaʻina hana no ka brack kila kila

Ka mea kūʻai akuʻana i ke kaʻina hana kālā no nā pahu pahu manu e komo ai 10 Nā Hana Hana, ʻO kēlā me kēia me nā wahi mana koʻikoʻi e hōʻoia i ka pololei o ka dimensional a me nāʻano kūpono:

5.1 ʻO Master Mot Modent Fabrication

• Ke kaʻina hana: CNC-mīkini i kahi'āpana Anuminum / Steel Master (TO Alerance ± 0.02 MM) a iʻole 3d-prink (SLA) kahi kauoha resin no nā brackets paʻakikī (E.g., ʻO nā hana Latting).
• Papa kuhikuhi: 3D scan ka haku e hōʻoia i ka geometry (hoʻoweliweli ≤0.05 mm); E hōʻoia i ka leleʻana i nā lua / iwi a me nā'āpana me nā ced spects.

5.2 Hoʻokomoʻia ka hāmeʻa WaX Kuhi

• Ke kaʻina hana: E hana i kahi'āpanaʻelua'āpanaʻelua (Prl steel) Mai ke haku; hoʻohui i nā channels gating (kakahu, Nā meaʻelele) uaʻokiʻia no ke kaheʻana o nā kila kila (ʻO ka papa pā o ka puka = ​​1.5 × bracket).
• Papa kuhikuhi: Ua hoʻopauʻo Mold Cavity i Ra ≤0.8 μM (E hōʻoia i nā papa'āina Bracket); ʻO kahi wahi ma ka wahi ma nā wahi e laweʻoleʻia (E.g., bracket bas) Hōʻalo i ka pōʻino o ka pou-trim.

5.3 Wax kumu hoʻohālike

• Ke kaʻina hana: ʻO ka paleʻana i ka molten (paraffin-synthetic blund, 60-80 ° C) i loko o ka mū ma lalo o 15-25 mpa kaomi no 20-40 kekona.
• Papa kuhikuhi: Wax mahana ± 2 ° C (Mālama i ka hōʻike hoʻohālike); Kuhi i ka pihi ± 1 MPPA (e hōʻoia i ka hoʻopiha pihaʻana i nā iwi'ōpala).
• Nānā: 5% o nā hiʻohiʻona i hōʻikeʻia ma cmm no ka kūlana puka (±,05 mm) a me ka nui (О203 mm).

5.4 'Ōleloʻo Wax (Kāuhoʻi)

• Ke kaʻina hana: E hoʻopili i nā papa inoaʻo 10-20 Wax Wax Bracket i kahi sput spur (10-12 mm diameter); ʻO nā brackets Oricen e hōʻemi i ka leleʻana o ka ea (E.g., piko i luna).
• Papa kuhikuhi: ʻO ka ikaika o SPUPU-TOT (5 N huki hōʻike); ʻO keʻano hoʻohālikelike ≥5 mm (e hōʻoia i ka uʻi).

5.5 ʻO ka haleʻo CEMIMIC

• Kāleka Pākē: E hoʻopaʻa i ka lāʻau i loko o kahi pahu zircon-alumina ('āpana'āpana 1-3 μm) + Zirrcon Sand (40-60 osh); maloʻo 6-8 mau hola (40-60% Humidity).
• Nā Kāpana Huli: 4-6 mau'āpana o Silica Slirry (ʻO ka'āpana nui 20-50 μm) + Silica Sand (80-120 Mesh); maloʻo 8-10 mau hola ma kēlā me kēia papa.
• Papa kuhikuhi: ʻO ka mānoanoa hope loa 5-8 mm (ʻO nāʻano likeʻole e bracket nui); ʻO ka ikaika ikaika i hōʻikeʻia ma o ka hoʻoukaʻana (≥4 mpa).

5.6 Hoomoana (Kaka ahi)

• Ke kaʻina hana: E hoʻomoʻa i kaʻili i 900-1,000 ° C i kahi fonuum furnace no 2-3 mau hola e hele ai i ka wax.
• Papa kuhikuhi: Ka heluʻana he 50 ° C / Hour (pale aku i kaʻokiʻoki); Ka mahana hope loa ± 25 ° C (eona 100% wax lawe).

5.7 Shell Firring

• Ke kaʻina hana: Ahi ma 1,100-1,200 ° C no 2-3 mau hola e pale ai i ka cemic.
• Papa kuhikuhi: Paʻa ka manawa ± 15 mau minuke (Hōʻalo i lalo o nā mea lawehala / lawehala); Ua hōʻikeʻiaʻo Sheetibility ma o ka kahe o ka ea (≥8 l / min ma 0.1 Mpa).

5.8 ʻO keʻano kila kila & E ninini ana

• Hoʻomālamalama: E hoʻohana i ka vim (nā brackets koʻikoʻi) a iʻole ka ho'ēmiʻana (Nā Kūlana Kūʻai Kūlana) e hoʻoheheʻe aiʻole nā ​​kila (1,500-1,600 ° C no ka 304 / 316l).
• E ninini ana: Preheat i kaʻili i ka 800-900 ° C; ninini i nā kila molten ma ka gravity (Nā papa inoa maʻalahi) a iʻole ka hakahaka (nā mea paʻakikī / haʻahaʻa haʻahaʻa).
• Papa kuhikuhi: E kau ana i ka mahana ± 20 ° C (e hōʻoia i ka momona); E hoʻopiha i ka manawa 5-15 kekona (Hōʻalo i nā mea maloʻo maloʻo ma nā iwi liʻiliʻi).

5.9 Ho'ōla & Kūpuia

• Ke kaʻina hana: E hōʻoluʻolu i kaʻili i ka lewa (304/316L) a iʻole he lewa i mālamaʻia (17-4 PH / duplex 2205) i 200-300 ° C no 4-8 mau hola.
• Papa kuhikuhi: ʻO ka uku kaulike 50-100 ° C / Hour (hoʻemi i ke kaumaha i ke kaumaha; bracknet warpage ≤0.3 mm).

5.10 Shell lawe & Ho'ākāka

• Ke kaʻina hana: Chanrate a iʻole ka wai-wai-jet (0.3-0.5 mpa) E wāwahi i kaʻili; ʻokiʻoki i nā gates / ala ma ka laser (± 0.1 mm pololei) a iʻikeʻia paha (± 0.5 mm).
• Papa kuhikuhi: Ka puka puka 0.5-1.0 mm mai ka bracket (Hōʻalo i nā pōʻino); ʻAʻole nā ​​mea kanu ma ke kauʻana i nā lua (koʻikoʻi no nā mea pāʻani kūpono).

6. Hoʻomālamalama, E ninini ana, A mālamaʻia ka wela-ʻela

Hoʻomālamalama & E ninini

• Melt maʻemaʻe: keʻano e hoʻoheheʻeʻia me ka argon shroud a vim paha (No nā mea kōkua koʻikoʻi) Hoʻemi i nā waiwai a me ke kīwī. Pono no nā pae haʻahaʻa oxygen.
• No ke kauwela: ʻO nā mea kōkua'ē aʻe (316L ~ 1,450-1.520 ° C).
  Hoʻonui nui ka nui o ka superheat; haʻahaʻa loa nā mea hoʻopunipuni ma nā'āpana liʻiliʻi.
• Keila: ʻO Argon Punging Minmizes i nā poosity hydrogen.

ʻO ka hana wela

• Asstentics (304/316): Hoʻolilo Anneal ~ 1,040-1,100 ° C, ʻO Rapid Quench e wehe i nā kākela a hoʻihoʻi i ke kū'ēʻana.
• Hoʻonui nui (17-4Ph): Hoʻomoe i ka hopena ~ 1,040 ° C a i ka makahiki i 480-620 ° C no ka mea e koi ai i ka nui / thinsile.
• Duplex & Super Duplex: Hoʻomaʻamaʻa noʻonoʻo (1,050-1,120 ° C) a me ka wikiwiki wikiwiki e mālama i ke kaulike phase; pale aku i nā paʻa i ka 600-950 ° C e pale iā Sigma Phase.

Papa kuhikuhi: Hōʻalo i kaʻike i loko o Austeticics (450-850 ° C RIG) a sigma phase ma duplex; E hoʻopaʻa i nā kiʻi kiʻi wela a me ka nānāʻana i nā micrstructure inā he koʻikoʻi.

7. ʻO nā hana kūʻaiʻana: Machimen, Nā hiʻohiʻona o keʻano, a me ka hoʻopauʻana

Machimen & spith prep

• Brestical: ream to h7 (ka mea maʻamau i ka 4,01-0.02 mm) a e nānā i ke akamai.
• KauwaiHua & Pākuʻi: hana maikaʻi: nā mīkini mīkini no ka helilicoil a iʻole nā ​​mea i hoʻopiliʻia ma mua o nā mea kūʻai aku i nā'āpana.
• Hōʻikeʻike nā'anaki: Mille Flat Power e kuhikuhi i ka papa kuhikuhi (0.05-0.2 mm e like me ka nui).

Ke hoʻopauʻana

• Pana pua / bead blast: Hoʻopau ka papa kuhikuhi (Ra ~ 1.6-3.2 μm).
• Luoula Anihation & Kauhele: E hōʻemi i ka RA i 0.2-1.0 μM no nā bracketsctural a iʻole nā ​​pale pale.
• Uilaiauliwi: Hoʻopau i nā micro-asperties (Ra ≤0.4 μm) a hoʻomaikaʻi i ka paleʻana o ka corrosion resistion - i manaʻoʻia no nā pale lāʻau lapaʻau / lapaʻau.
• Nā pāpale / Wehe: Pvd, ʻO ka hanaʻana o Nickel, a iʻole ka uhiʻana i ka paleʻana no ke kala /ʻano hana /ʻoi aku ka palekana.

Kāhea & Welding

• ʻO ke kāweleʻana i nā mea kūʻai aku i nā lau akā i kekahi manawa ke koi i nā lau liʻiliʻi no nā studs a iʻole nā ​​mea i hoʻopiliʻia; E hoʻohana i ka hoʻokomo wela wela a me ka post-weld e pale aku i ka wela i ka wela i ka wela.

8. Aiko, Ka paakiki & Mana Mana

9. Hōʻoia maikaʻi

Nā Kūlana Kūlana

• Huahuai: CMM BECM no ka GEMITR GRAMITRY a me nā hana pā.
• Ka paakiki: ʻO ka heluhelu heluhelu profilotater no ka hoʻopauʻana.
• Nānā'ōwaho & ʻO ka ho'āʻoʻana (Pt): Hōʻikeʻia ke'ōkuhi i kahi maka.
• Hoʻoili pūnaewele / Ct (T): kūloko kūloko a iʻole nā ​​manaʻo i loko o nā brackets koʻikoʻi.
• ʻO ka ho'āʻoʻana (U): nā'āpana'āpana a iʻole nā ​​hale noho me nā mea i kaupalenaʻia.

10. ʻO nā hana maʻamau maʻamau a me nā hoʻolālā hana miti

11. Nā'Āpana Hana Kūlana & Mau hiʻohiʻona

ʻO ka ceel cheeller steel bracket i hanaʻia ma o Kāhaka kūʻai kūʻai i hoʻohana nuiʻia ma waena o nāʻoihana e noi ana keʻano hilinaʻi, Ke kū'ē neiʻo Corrosionion, a me ka pololei o ka dimensional kiʻekiʻe.

Nā noi pili Kīwī nui

12. Hoʻohālikelike me nāʻano hana'ē aʻe

Hiki ke kiʻiʻiaʻo GRALS CHEEEL BRIEM BRABRAT CRABER i hoʻohanaʻia i kekahi mau ala: Kāhaka kūʻai kūʻai, Kākau, noho ', machining, a me nā mea hoʻolālā.

Hāʻawi kēlā me kēia kaʻina hana i nā mea kūikawā a me nā kālepa-kūʻai aku i nā'ōlelo o Kālā, Hoʻolālā Hoʻolālā, Kahiki Pāʻani Waiwai, a me ka hana.

Pā'ālua compastration

Nā mea koʻikoʻi

• Ikaika loa. Huanui: E kala mai i ka hāʻawiʻana i ka ikaika kiʻekiʻe loa ma muli o ka paleʻana i ka palaoa, akāʻo ka hoʻopukaʻana i nā mea kūʻai aku ʻO nā gracket bracket bracket me ke kaumaha kaumaha.
• Hoʻopau ʻili & Aesttheticcs: Hoʻolālā ka hoʻopiʻiʻana i nā mea kūʻai aku i nā underperforms a me ke aloha no nā brakestitural no nā papa inoa ʻO nā papa polū koiʻia.
• Uku kūpono: No ka ka nui, nā pale lole i kālaiʻia, ʻO ke kiʻiʻana ke kumu kūʻai, aka no medium-voluum, ʻO nā mea paʻakikī 3D, Hāʻawi ka mea kūʻai aku i ka kūʻaiʻana i ke kaulike maikaʻi loa o ke kumukūʻai a me ka hana.
• Waiwai ola: ʻO nā mea kūʻai aku i nā mea kūʻai aku i nā bracket, nui loa Marine, AerERPPACE, a me nā palapala noi, Hāʻawi ʻOi aku ka lōʻihi o ke ola a me ka mālama haʻahaʻa, e hōʻoia ana i ko lākou kumukūʻai kiʻekiʻe kiʻekiʻe.

13. Kālā, Ka manawa o waena o ka hoʻomaka a i ka wā pau, a me nā manaʻo nui o nā hana

• Mea kūʻai: ʻO ka hana wax e hana maʻamau $ 3k- $ 20k; hōʻike ma luna o ka nui o ke kauoha.
• Uku uku: hoʻokūkū no nā helu waena (100S-10,000). Nā haʻahaʻa haʻahaʻa loa (<50) E aloha paha i ka machining a iʻole 3d prosted prototypes.
• Ka manawa o waena o ka hoʻomaka a i ka wā pau: Nā helu prototype 2-6 mau pule (Ke hilinaʻi nei ma keʻano hana a me ka hoʻopauʻana). Holo holo: he mau hebedoma e pili ana i ka nui o ka batch a me ka hoʻopauʻana i nā wāwae.
• Nā Kūlana Kūʻai: holo i kahi loiloi nothization nretization (hoao + Settup ÷гelet) e hoʻohālikelike i nā ala hana.

14. Hopena

ʻO keʻano kūʻaiʻana o ka mea kūʻai akuʻo ia no keʻano hana hana no ka bracket check bracket bracket i ka wā paʻakikī o ka bracket i ka wā paʻakikī, Kahiki Pāʻani Waiwai, a me ka koho koho koho.

E ka hahaiʻana i nā hana maikaʻi loa, ke kāohiʻana i nā melt a me nāʻano hoʻohālikelike, a ke hana nei i nā hana e pili ana i nā hana (repining reaming, uilaiauliwi, hoʻolauna), Hiki i nā mea hana ke hoʻopakele i ka robust, hoihoi, a me nā brackets lōʻihi loa no nā noi noi.

No kēlā me kēia papahana, ka loiloi i ka helu helu, nā mea koʻikoʻi, ʻO ka koho koho a hoʻopau i nā koi e hōʻoia ai i ka hoʻopiliʻana i ka hoʻopukapuka kālāʻo ke ala maikaʻi loa.

 

FaqS

ʻO ka helu helu liʻiliʻi no ka hoʻopukapuka kālā?
ʻAʻohe mea liʻiliʻi loa, Akāʻo ke kumukūʻaiʻo ke kumukūʻaiʻo ia ka mea kūʻai aku ka mea kūʻai aku i ka waiwai nui no kaʻoihana kiʻekiʻe i nā haʻahaʻa kiʻekiʻe.

Rapid prototyping (3D PECTED WAX / Resin) nā haʻahaʻa haʻahaʻa haʻahaʻa no nā mea liʻiliʻi e holo ai.

Hiki iaʻu ke lawe pololei i nā lua?
Hiki iā ʻoe, akā, he palupalu nā pale i nā paia i nā paia. ʻO ka hana maʻamau e hoʻolei i kahi pahu a me nā mīkini / kaomi a hoʻokomo i nā helicosils / iniha no ka ikaika a me ka nui.

He aha ka hopena e noi ai au no nā brackets moana?
Electroplish + e hoʻolaha ana ma ka 316l a iʻole e koho i nā huahana Duplex / Super-Durplex; ʻO RA ≤0.4 μm maʻamau maʻamau no ke ola lōʻihi i nā wahi o nā chloride.

Ehia mau'āpana machining e hoʻolālā ai?
Hāʻawi iā 0.5-1.5 mm mach. ʻaeʻia i nā maka koʻikoʻi a me nā bores; E wehewehe i nā mea hou / i hoʻopaʻaʻia i nā pahu hope loa ma ke kiʻi kiʻi.

Pehea e pale ai i ka hoʻokaʻawaleʻana i nā pale paleʻole?
Ho'ēmi i ka welding e ka hoʻolālāʻana, E hoʻohana i nā kaʻina hana hoʻohui haʻahaʻa haʻahaʻa, tack e pono ai, Hoʻomaʻi ke kaumaha a laila hana i ka hana machining e like me ka hana hope.