Hōʻikeʻike
Shell moding vs Sand CARing-Two hana hana i kūkuluʻia ma keʻano like o keʻano o ka shaping chiply ital me ke one, Akā ke hāʻawiʻana i nā hopenaʻokoʻa.
Sand cread, ka mea hana kahiko, ua ukuʻia no kāna mau kikowaena a me ka hiki ke hana i nā'āpana nui ma ke kumukūʻai haʻahaʻa.
Shell Moding Casting, he mau kenekulia waena o 20 mau kenekulia, lawe i ke kumu like akā hoʻohui i ka pololei, shroferthe fanlishes, a me ke kūpaʻa e hiki ana i ka sanding i nā hakakā pinepine e hoʻokūkū.
I kēia hana hana hana i kēia lā, ke kohoʻana ma waena o nāʻeluaʻelua ma mua o kahi hoʻoholoʻenehana-ʻo ia kahi kaulike o ka pololei, Nā Makana, a me nā koi noi.
Hōʻike kēiaʻatikala i kā lākou Hoʻoulu nā mea hana kālā, dimensional pololei, Kahiki Pāʻani Waiwai, nā kumukūʻai kumukūʻai, hopena kaiaulu, a me nā palapala noi.
1. Hoʻoulu nā mea hana kālā: Pehea eʻoki ai i ke kauʻana a me ke kauʻana i ka hana
E mahalo maoli i nāʻokoʻa ma waena o nā moding moding vs sand, He mea pono ke nānā aku i ka nānāʻana o kēlā me kēia kaʻina hana, Hāʻawiʻia nā lima molt, a hoʻopau i nā'āpana i hoʻopauʻia.
ʻOiai e hilinaʻi nui ana ma ke one ma keʻano he mea kūʻai aku, kā lākou Nā Kūlana Kūʻai-ʻO, Nā Hale Hōʻikeʻike Uʻiʻiaʻo Resin-Puss i hoʻopaʻaʻia i nā wahi nui, ʻOiaʻiʻo, a me ke aniani.
He aha ka mea e wili ana?
Hanaʻia ma nā makahiki 1940, Shell Moding Casting he mea kūpono loa i kahiʻano o ke kauʻana o ka sanding.
Hoʻohana ia maikaʻi rein-cream sand e hoʻopili ana i loko o kahi'āpana, ʻO kaʻili ikaika i ka wā i hōʻikeʻia ai i kahi kumu hoʻohālike. Ua hui pūʻia nā'āpanaʻelua i hoʻopaʻaʻia e hoʻopili i ka mū.
Hāʻawi i kaʻili o kaʻili iʻoi aku ka maikaʻi o ka dimension, ʻOiai e maʻalahi e wāwahi i hope o ka hoʻoponoponoʻana.
Nā papa kiʻi:
- Hoʻomākaukau hoʻomākaukau: Kahi kumu hoʻohālike (maʻamau alumina, Kukui Kekuhi, a iʻole ka hao hao) ua pāʻia i ka 180-250 ° C.
ʻAʻole like me nā mea kūʻai aku o Sand, ʻO nā hiʻohiʻona moding molding e kū pinepine ai (e hana i hoʻokahi hapa o ka mū) A me ka hōʻike i ka hana kūpono e hōʻoia ai e hōʻoia i ka replication maikaʻi. - ʻO ke kauʻana o Sand: Uaʻokiʻia ka pākula wela, wāwahiʻia, a i kauʻia ma kahi moena o Resin-CASUS SARE (Ua hui pūʻiaʻo Silica ma ka 2-5% resin thermoset, E.g., pahū poluli, a he catalyst).
ʻO nā mea kūʻai aku e pili ana i ke kamaʻilio me ke kumu wela wela, ʻO ka hoʻopauʻana i nā mea liʻiliʻi e hana i kahi'āpanaʻili. - Hānō manaʻo: Ua hoʻololiʻia a iʻole ka shaket a iʻole ka luluʻana e wehe i ka nui o ka nui, Ke waiho nei i kahi mea pena kiʻi (3-10 mm mānoanoa) e hoʻopili ana i keʻano.
Ua ho'ōlaʻia ka pūpū no 30-120 kekona (ma o ka wela o keʻano) a hiki i ke cross crosslinks, ʻO ka hoʻopaʻaʻana i kaʻili. - KahunaHila: ʻElua mau hale kupapaʻu (hoʻokahi no ka "cepe luna" a hoʻokahi no ka haʻahaʻa "drag") e hoʻopili pūʻia. Nā lua kūloko (E.g., nā lua, Nā Pana) ua hanaʻia e hoʻohana ana i nā cores o mua.
- E ninini ana: Palapala Molly (E.g., Ui, kila kohu ʻole) ua nininiʻia i loko o ka lua o kaʻili ma o nā'īpuka.
Hoʻomaopopo ka'ōwili i ka hoʻololi wikiwiki wikiwiki, ka hoʻoponoponoʻana i ka hoʻoponopono (1-5 mau minuke no nā'āpana liʻiliʻi). - Shell lawe: Ma hope o ka hoʻoponoponoʻana, Ua wāwahiʻia ka pūnāwai resin brittle (Via a iʻole ka pīhoihoi) e kiʻi i ka mea kūʻai aku.
ʻAʻole pono e hoʻokaʻawaleʻia kahi Shakeout, E like me ka crumbles i loko o nā'āpana liʻiliʻi.
E wehewehe i ka hiʻohiʻona: Shell mold casting produces a māmā māmā, dimensionly paʻa paʻa Me nā kiko'ī ākea maikaʻi loa.
Hoʻemiʻia i ka nui o ke kahe nui e hōʻemi ai i ka hoʻopauʻana a kākoʻo i ka hana maʻamau.
He aha ka mea e lele ana?
ʻO keʻano maʻamau a me keʻano kuʻuna, Sand cread, hoʻohana i kahi hui o Silica Sand, Nā Border Clayers (E like me Bentonite), wai, a me nā hoʻohui.
Ua hoʻohālikelikeʻia ke one a puni kahi hiʻohiʻona hou e hana ai i kahi neʻe. Ma hope o ka nininiʻana o ka mea molten i nā mea a me nā mea paʻa, Ua wāwahiʻia ka mold e kiʻi i ka mea kūʻai aku.
Hiki ke hoʻohuiʻia nā cores no nā'āpana hollow. Ua hoʻopaʻa pinepineʻiaʻo Sand, ʻOiai e koi ana i ka hōʻikeʻike ikaika.
'Ōmaʻomaʻo lā (Pahu Hema)
- Hana ʻana i ka poʻo: Ua huiʻiaʻo Silica Sand me 3-5% Clay (kaulike), 2-4% wai, a me nā hoʻohui (E.g., ʻO ka lepo lepo e hōʻemi ai i ka hōʻiliʻiliʻana).
Ua paʻiʻia kēia "Green Sand" a puni kahi hoʻohālike (Wood, mea meta, a iʻole plastic) I loko o kahi flask (kahi kūlana rigid) e hana i ka cope a me ka drag. - Kāohiʻia: Ua haʻaleleʻia keʻano o keʻano mai ke one, e waiho ana i kahi lua. Nā kihiʻihi (1-3 °) koiʻia e pale i ka pōʻino o ke one i ka wā hemo.
- Hui ai: Nā Kūleʻa Kūʻai (i hanaʻia mai ka nohona resin-bonend no ka ikaika) hoʻokomoʻia i loko o ka lua e hana i nā hiʻohiʻona kūloko.
- E ninini ana: Palapala Molly (E.g., Iron Roil, ʻaihue kīwī) ua nininiʻia i loko o ka puʻu ma o kahi'ōnaehana a me nā'ōnaehana Rusner.
He nui nāʻano o nā'ōmaʻomaʻo'ōmaʻomaʻo, aeʻae ana i nā gases e pakele i ka wā e ninini ana. - Ka Haakauaoha: Ma hope o ka hoʻoponoponoʻana (10-60 mau minuke no nā'āpana liʻiliʻi, hola no nā'āpana nui), Ua weheʻia ka flask, a ua laweʻia ka pāʻana i ka ukiuki a iʻole eʻoki ana i ke one.
Resin sand canding (Ke Ka Lehua Waiwai)
ʻO kahi mea maʻalahi e like me kahi e hoʻololiʻia ai ka belder green (E.g., Kauka Sun).
Ua ho'ōlaʻia ka Sandin Sand me ka wela a me nā catalysts, e hana ana i kahi paʻakikī, ʻoi aku ka lōʻihi. Hoʻopau kēia i ka hoʻonuiʻana o Sand a hoʻomaikaʻi i ka hoʻopauʻana i kaʻaoʻao akā e hoʻonui i ke kumukūʻai.
E wehewehe i ka hiʻohiʻona: Hāʻawiʻo Bulk Sand Molds ʻO ka weheʻole i ka nui o ka'āpana-From mau brackets liʻiliʻi e hoʻouna ai i nā mea waiwai e kaupaona ana i nā haneli o nā manamana wāwae.
Akā naʻe,, the softer mold walls and thermal expansion make sand casting less precise than shell mold casting.
2. Nā Kahu Moldo: Ikaika, Hoʻopau ʻili, a me ka popo
ʻO ka waiwai o ka Moll a me ka hoʻonohonohoʻana i ka hopena e hoʻopili pono ana i ka maikaʻi. ʻO ka mothid Moding vs Sand Canding i kahiʻokoʻa ma ka ikaika, paulapua, dimensional pololei, a me ka popo.
ʻO nā mea mua a me ka ikaika
| Waiwai | Shell Moding Casting | Sand cread ('Ōmaʻomaʻo) | Sand cread (Resin sur / A-bake) |
| ʻAno binder | Resin resin (phenolic) | Pāanikino + wai | Resin resin (pīlū, phenolic) |
| Mold | 3-10 mm (kope, iwiihu'ā) | 50-200 mm (Bound Keka) | 50-200 mm (Bound Keka) |
| Ikaika ikaika | 2-5 mPA | 0.1-0.3 MPA | 1-2 mpa |
| Paʻa wela | Na i ka 1,500 ° C | Nā Defous >1,200° C | A hiki i 1,400 ° C |
- Shell Moding Casting: ʻO nā pale resin resin kiʻekiʻe e pale aku ai i lalo o ke kolepa kiʻekiʻe. ʻO ka hoʻonuiʻana i ka expansion Trimal Thermal.
- 'Ōmaʻomaʻo lā: Pono ka ikaika haʻahaʻa e mālama pono ai; Hiki i nā expe expension e hana i nā hemahema e like me nā "scabs" a iʻole nā meaʻonaʻole.
- Resin sand canding: Hoʻohui i nāʻano maʻalahi a me ka maʻalahi, ʻoi aku ka maikaʻi o keʻano'ōmaʻomaʻo, Akā ua palena nui ka nui o ke one nui.
Hoʻopau ka lani a me ka dimensional pololei
ʻO ka hoʻopauʻana a me nā mea hana i nā mea koʻikoʻi no ka hōʻemiʻana i ka uku ma luna o nā kumukūʻai post:
| Metric | Shell Moding Casting | Sand cread ('Ōmaʻomaʻo) | Sand cread (Resin sur / A-bake) |
| Ka paakiki (Ra) | 1.6-6.3 μM (makei, kokoke-like-ʻano) | 6.3-25 μM (hālulu, koi i ka machining) | 6.3-12.5 μm (loli) |
| Timmansional (ISO 8062-3) | Ct7-ct9 | CT10 - CT13 (a-bake: Ct9-ct11) | Ct9-ct11 |
| Linear tolearance (nā liʻiliʻi liʻiliʻi) | ± 0.25-0.5 mm | ± 0.8-3.0 mm (nui-hilinaʻi) | ± 0.3-0.6 mm |
| ʻO ka haʻahaʻa haʻahaʻa haʻahaʻa | 3-6 mm | 5-8 mm | 3-5 mm |
| Draft kihi | 0.5-1.5 ° | 1-3 ° | 1-2 ° |
- Nā wili lei Kauhi: ʻO kaʻili o keʻano o ka pale (hōʻano houʻia mai ke kumu hoʻohālike) Hoʻopau i ka pono no ka machining no nā papa he nui a iʻole nā mea koʻikoʻi.
Nā mea paʻa paʻa (E.g., ± 0.2 mm no a 50 mm mahele) e kūpono no nā'āpana kūpono e like me nā niho gear. - 'Ōmaʻomaʻo lā: ʻO ka hoʻopauʻana (Ma muli o ka nui o ka palaoa palaoa, ~ 0.1-0.5 mm) a me ka moll flexibility e pono ai i 1-3 mm o ka machining eʻaeʻia ma nā wahi koʻikoʻi.
- Resin sand canding: Hoʻomaikaʻiʻia ma luna o ke ala'ōmaʻomaʻo akāʻaʻole hiki ke hoʻohālikelike i keʻano o ka counter chein chein chein (mau ~ 0.1 mm) ʻO nā palena kūpono.
ʻO keʻano hana a me nā kaʻa kaʻa
Permeibility (ka hiki keʻae i nā hau e pakele) pale aku i ka poosity i loko o nā hale kūʻai:
- Nā wili lei Kauhi: ʻO keʻano o keʻano (100-200 mau'āpana perm) Ma muli o ka mālamaʻana, ʻO nā'āpana'āpana o ke kaʻa.
E hoʻolōʻihi i ka hoʻoiliʻana, Hoʻokomoʻia nā willls i nā lua liʻiliʻi liʻiliʻi a ua ninini pinepineʻia e hoʻokuʻu i ke kai. - 'Ōmaʻomaʻo lā: ʻO ka hoʻopiʻi kiʻekiʻe (300-500 perm hui) mai ka pale wai-wai, ʻO nā mea e hana ai i nā presconneted.
Hoʻemi kēia i ka pasosity akā hiki ke alakaʻi i nā "cas incussions" (ʻO nā mea liʻiliʻi i hoʻopiliʻia i loko o ka pāʻana) Ināʻaʻole kūpono ka mold. - Resin sand canding: ʻO kaʻoluʻolu haʻahaʻa (50-150 mau'āpana) Ma muli o ka mālamaʻana, increasing the risk of gas porosity unless vents are carefully designed.
3. Nā mea kūʻai aku a me nā'āpana kūpono
Shell molding vs sand casting differ significantly in their compatibility with metals, alloys, and part geometries.
Nā metala kūpono a me nā alloys
Both processes handle gray/ductile iron, carbon/low-alloy steel, kila kohu ʻole, aluminum, copper-base alloys, a me hou aku.
Shell’s dry, rigid molds resist erosion with steel/iron; green sand is popular for aluminum due to cost and thermal considerations.
| Mea meta / Alloy | Shell Moding Casting | Sand cread (ʻōmaʻomaʻo / Resin) | 'Āpana |
| Iron Roil (Astm A48) | Suitable for small-to-medium parts | Suitable for small to very large parts | Sand casting is preferred for large engine blocks or structural components; shell molding is better for precise, Nā Kaʻi Hou. |
| Ui (Astm A536) | Ideal for precision parts | Possible, less precise | Shell molding ensures uniform nodule formation and controlled cooling; sand casting works for heavier, thicker parts. |
| Kila kohu ʻole (E.g., Cf8m) | Excellent for corrosion-resistant, Nā'āpana i hōʻikeʻia | Hiki ke hoʻoleiʻia akā me ka paʻakikī kiʻekiʻe | Ua paleʻo Shell Moding i ka modin, ka mālamaʻana i ka hoʻohuihui alloy; Hiki i ka'ōmaʻomaʻo'ōmaʻomaʻo ke kumu. |
| ʻO ka hao hao (Astm A216) | Suitable for small-to-medium parts | Makemake nuiʻia no ka nui, nā'āpana paʻa | ʻO nā mū nui o nā mū nui i lawe pono i nā mea kila kila nui; Hāʻawiʻo Shell Moding Moding i ka hoʻokeleʻoi aku ka maikaʻi no ka liʻiliʻi, nā mea hoʻohālikelike. |
| Aluminum (E.g., A356) | Maikaʻi no ka māmā, mau'āpanaʻelua | Maʻamau no nā hale kūʻai nui | ʻO nā molle-shell mollds hōʻemi a hoʻomaikaʻi i ka hoʻopauʻana, koʻikoʻi no ka hanaʻana i ka alumini; ʻO Sand Canding eʻae i nā'āpana nui he nui akā me ka haʻahaʻa haʻahaʻa. |
| Bronze / ʻO nā hui keleawe | Hiki no ka liʻiliʻi, nā wahi kiko'ī kiko'ī | He kūpono no nā hale kūʻai nui | Ua hanaʻo Shell Moding e hana i nā mea maikaʻi loa me ka hoʻopau maikaʻi; ʻO Sand Canding e loaʻa ka nui, Nā'āpana maʻalahi akā e koi paha i ka machining. |
Māhele nui, Huanui, a he kaumaha
| Pākaukau | Shell Moding Casting | Sand cread (ʻōmaʻomaʻo / Resin) |
| ʻO ka paona maʻamau | 50 G - 20 kg | 1 kg - 100+ kg |
| Ka nui o ka ʻāpana | ~ 1 m | ~ 5 m (palenaʻia e ka flask) |
| Huanui | High (nā pāʻili, Nā kiko'ī kiko'ī, nā'ōpū maikaʻi) | Loli (Nā Pōhaku Pard, goodyr geometr) |
| ʻO ka haʻahaʻa haʻahaʻa haʻahaʻa | 2-3 mm | 5-8 mm |
| Nā undercuts | Hiki me nā hiʻohiʻona split a iʻole nā kumu | Paʻakikī, koi i nā cores paʻakikī a iʻole nā molū lehulehu |
- Shell Moding Casting: Nā mea maikaʻi ma ka hanaʻana i ka intricate, nā'āpana'āpana i hoʻopaʻaʻia e like me nā geatbox i kaʻa kaʻa, nā kino valve, Nā'āpana Turbine, a me nā mīkini hana liʻiliʻi.
ʻO kāna mau mold mods molds eʻae i ka hoʻohanaʻana i nā mea hoʻohana a me ka hoʻoponopono pololeiʻana i nā hiʻohiʻona maikaʻi. - Sand cread: Kūpono loa no ka nui, mea prheys, a iʻole nā mea i hoʻopaʻaʻia e like me nā mea kaʻa kaʻa kaʻa, Nā poloka mīkini, a me nā haleʻoihanaʻoihana.
Palena hiki ke hana hou i nā kiko'ī maikaʻi a iʻole nā paia o nā pā i ke kahe o ke kahe a me ke kaheʻana o nā kahe wela.
4. Hua huaʻaleʻa, Kālā, a me ka waiwai
ʻO ke koho ma waena o ka moding moding vs sand chereing he nui loa e ka nui o ka hanaʻana i ka nui, Māhele nui, a me nā kumu kūʻai.
Loaʻa nā kaʻinaʻelua i nā mea kūponoʻole e pili ana i ka mea mua, 'Clelo pololei, a iʻole ka hoʻokele waiwai.
ʻO ka huahana a me nā manawa lōʻihi
| Metric | Nā wili lei Kauhi | Sand cread ('Ōmaʻomaʻo) | Sand cread (Resin sur) |
| ʻO ka manawa hoʻokahi ma kēlā me kēia'āpana | 1-5 min (Nā'āpana liʻiliʻi, Kauwawahi) | 10-60 min (Hoʻohui, Nā'āpana liʻiliʻi) | 15-99 min (semi -wh) |
| Mau wahi i hoʻokahi hola | 10-30 (laina laina) | 1-5 (Hana hana) | 2-8 (semi -wh) |
| Ka manawa kikowaena | 4-8 hola (Kālepa kiko'ī) | 1-2 mau hola (Kākau + Nā Hana Flask) | 2-4 hola (Resin Comping + hoʻonoho) |
ʻIkeʻia:
- Nā pāpale pīpī pale: Hoʻopiliʻia nā kaʻina hana uila-robotic, Kāleka, Aʻo ka hui-hui-e hana i ka hana wikiwiki o nā'āpana liʻiliʻi-like-medium.
ʻO ka hoʻoponopono wikiwikiʻana o kaʻili o kaʻili e hōʻemi hou i ka manawa pōkole, Ke kūpono nei no ka holo kiʻekiʻe (10,000+ Nā'āpana / makahiki). - 'Ōmaʻomaʻo lā: ʻO ka hoʻomākaukau Mold maʻamau, Kāohiʻia, a me ka hoʻonohonohoʻana i ka palena. Pono kūpono no nā mea haʻahaʻa haʻahaʻa haʻahaʻa (mau haneli i kekahi mau tausani'āpana / makahiki).
- Resin sand canding: Hāʻawi i nā makana i hoʻomaikaʻiʻia ma luna o keʻano'ōmaʻomaʻo, Akā e lohi i ka curing a me ka laweʻana i ka wikiwiki wikiwiki. Kūpono no ka hana hana medium-voluum (5,000-10,000 mau'āpana / makahiki).
Kālā: Nā mea hana a me nāʻoihana waiwai
| Nā Kūlana Kūʻai | Nā wili lei Kauhi | Sand cread ('Ōmaʻomaʻo) | Sand cread (Resin sur) |
| Mea kūʻai | $10,000- $ 100,000 (Nā hiʻohiʻona maikaʻiʻole) | $500- $ 10,000 (lāʻau lāʻau lāʻau / plastic) | $2,000- $ 20,000 (nā mea kila a iʻole nā mea i kohoʻia) |
| Uku uku (1 kg) | $1.50- $ 3.00 (Loaʻa i nā pono kiʻekiʻe) | $3.00- $ 8.00 (hana hana) | $2.50- $ 5.00 (moi) |
| Nā Kūlana Kūʻai | 5-10% (Nā 'Scegtslelo Shell + Nā meaʻelele) | 15-25% (Bound Keka + Kaukahi) | 10-20% (resin sur + Nā meaʻelele) |
ʻIkeʻia:
- Nā pāpale pīpī pale: ʻOi aku ka kiʻekiʻe o ka Invfirt Instment ma muli o nā hiʻohiʻona koho balota, aka, i ka paa (>100,000 Nā Pāʻani Pūnaewele) a hoʻemi nui loa ka Automata.
ʻO ka liʻiliʻi liʻiliʻi o ke kaʻa liʻiliʻi a me ka nui o ka hanaʻana i nā mea hou e hoʻonui ai i ka hana waiwai waiwai. - 'Ōmaʻomaʻo lā: ʻO nā hiʻohiʻona haʻahaʻa haʻahaʻa a me ka hoʻonohonohoʻana i nā hana liʻiliʻi e hele ai. Akā naʻe,, Ke noi nui nei, Nā Kūlana Kūʻai, aʻoi aku ka lōʻihi o ka hanaʻana i ke kumukūʻai ma kēlā me kēia'āpana i nā holo ma waena o nā holo nui.
- Resin sand canding: Hāʻawi i kahi kaulike ma waena o nā kumukūʻai hana a me ka hana kūpono.
Hāʻawiʻo Resin-Burnd Sanded i kaʻoi aku ka maikaʻi o ka hoʻopauʻana a me ka mana o ka dimensional ma mua o keʻano'ōmaʻomaʻo, akā,ʻoi aku ka nui o nā kumukūʻai kiʻekiʻe i nā kumukūʻai kumukūʻai no nā hana kiʻekiʻe loa.
5. ʻO ka maikaʻi a me nā helu defect
Ke hoʻomau nei ka maikaʻiʻana loko, kūlike loa ka helehelena, a me ka waiwai waiwai.
ʻO Shell Moding vs Sand Cand e hōʻike i nāʻokoʻa ma muli o ka neʻeʻana o ka mold rigidity, Kaila, a me nā mea waiwai.
ʻO nā lāʻau a me nā hewa kūloko
| ʻAno maikaʻi | Shell Moding Casting | Sand cread ('Ōmaʻomaʻo) | Sand cread (Resin sur) |
| Potiwale (Vol. %) | 1-3% (Mahele nui, MUMIMAL SHRINNGE) | 3-8% (aila + shrinkage) | 2-5% (hoʻohaʻahaʻa haʻahaʻa, kekahi mau hau) |
| Nāʻuala | Rare (Hōʻikeʻo Think iā Rapid, ʻO ka holoiʻana i ka hoʻomaʻemaʻe) | Maʻamau i nā'āpana mānoanoa (lohi mālie) | ʻOi aku ka liʻiliʻi ma mua o ke one'ōmaʻomaʻo (Hoʻemi ka rein Sand i ka hoʻonuiʻana) |
| Nā mea e pili ana | Rare (E pale akuʻo Rigid) | Pinepine (Hoʻomoʻaʻia ka mū) | I hala (ʻO nā mea e mālama ai i ke one o ka sanimizes) |
ʻIkeʻia:
- Shell Moding Casting: Kope, ʻO nā mea i hoʻopaʻaʻia i nā mea i hoʻopaʻaʻia, ka ho'ēmiʻana i nā lua shnimizage.
Ua paleʻo Mold Rigidity e pale i ka wikiwiki o ka sand, a me ka hoʻolālāʻana i ka hoʻolālā hoʻonohonohoʻana. Kūpono no nā'āpana mua kahi e koʻikoʻi ai nā hemahema o nā hemahema. - 'Ōmaʻomaʻo lā: Ua hoʻonuiʻia ka nui o ke kaheʻana a me nā mea hana i ka wā e hōʻoluʻolu ai.
Wehe i ke one ma ka chevity e hoʻonui i ka hopena o nā incustions, a me nā'āpana mānoanoa e hoʻopōʻino i nā hemahema. Pono pinepineʻia ka mīkini hou a iʻole ka nānāʻana. - Resin sand canding: Ua hoʻomaikaʻi keʻano o ka mouse i ka sasion ma luna o ka dimensional dimensional a hōʻemi i nā incounsions o Sand, akā hiki i nā poosity ke hele mai i nā'āpana nui a paʻakikī paha.
Nā Pīkuhi Propertinies
| Waiwai | Nā wili lei (Duticle hao qt500-7) | Sand cread (Duticle hao qt500-7) |
| Ikaika ikaika | 520-550 mpa (Ke kaulike nei) | 480-520 mpa (ʻanoʻano) |
| Ewangantion | 8-10% (ʻO nā mictorcture mictorcor) | 6-8% (Nā papaʻa, Potiwale) |
| Hālulu (HB) | 180-200 (Kūkai) | 170-190 (ʻanoʻano) |
ʻIkeʻia:
- Shell Moding Casting: ʻO Rapid e hoʻomaʻemaʻe ana i kaʻili o kaʻili i hana i kahi maikaʻi, ʻO nā mictorcture mictorcor, hoʻonui i ka ikaika, paakiki, a me ka defility.
Consistency i loko o nā mea hana mechanical e kūpono ia Nā'āpana palekana-palekana e like me ke kāpaeʻana i ka hoʻohemoʻana a iʻole nā'āpana aerospace. - Sand cread: Holoka, ʻO Bulk Cooling Storitas Storitas Coarser Burins a me nā mea paʻaʻole, e alakaʻi ana i ka loli i ka ikaika a me ka elongation.
Pono pinepine nā'āpana ʻO ka nānāʻana i ka nānāʻana a me ka mana koho E hoʻokō i nā kiko'ī. - Resin sand canding: ʻOi aku ka maikaʻi o nā mea mechanical, akā,ʻoi aku ka lōʻihi o ka hoʻokaʻawaleʻana i nā'āpana nui i nā'āpana nui e hiki ke hana i nāʻano likeʻole i ka nui o ka palaoa a me keʻano kūloko.
Nā Kūleʻa Kil
- Nā pāpale pīpī pale: OLELO NO KA 'Clelo pololei, ikaika-ikaika, a me nā'āpana haʻahaʻa haʻahaʻa. ʻO ka wikiwiki wikiwiki a me nā rigid molds e hōʻoia i nā postinity minimal.
- 'Ōmaʻomaʻo lā: Maikai no nui, nā'āpana maʻalahi kahi iʻoi aku ka paʻakikī o ka pololei. ʻO nā kumukūʻai kiʻekiʻe kiʻekiʻe a me nāʻanoʻano likeʻole e pono ai ka nānāʻana a me ka machining.
- Resin sand canding: He'āina waena, hāʻawi hoʻomaikaʻiʻia a me ka hoʻemiʻana i nā hemahema ua hoʻohālikelikeʻia i keʻano'ōmaʻomaʻo, He kūpono no nā'āpana paʻakikī-kiʻekiʻe.
6. Noi: Nā Hōʻailona vs. Sand cread
Shell Moding Casting
Hoʻohana pinepineʻiaʻo Shell Moding Canding e hoʻohana i nāʻoihana e koi ana i ka uku kiʻekiʻe, nā geomet paʻakikī, a me nā'āpana'āpana. Ua komo nā noi nui:
- Kaʻa kaʻa Nā'āpana: Kauluhi, nā leʻaleʻa o nā kāne, a me nā'āpana liʻiliʻi liʻiliʻi me nāʻano likeʻole.
- Nā mīkini hana wehewehe a me nā mea hana: Nā Mea Mola, Nā Jigs, a me nā'āpana kiʻekiʻe-kiʻekiʻe.
- ʻO Aerospace a me nā mea hana kiʻekiʻe kiʻekiʻe: ʻO nā wahi liʻiliʻiʻo Turbine liʻiliʻi, nā brackets, a me nā'āpana hoʻonohonoho.
- ʻO nā'ōnaehana hydraulic a me nā'ōnaehana wai: nā kino valve, Nā Hale Hōʻikeʻike, a me nā pauku paʻakikī liʻiliʻi.
Nā hiʻohiʻona nui: e hiki ai i nā paiaʻili (2-3 mm), ʻO ka hoʻopau maikaʻi, nā mea i hoʻopaʻaʻia, a hiki i ka hiki ke hoʻolei i nā intricate intricate i loko o kahi hana hoʻokahi.
Sand cread
ʻO Sand Canding e makemakeʻia no ka nui, nā'āpana i kohoʻia ma kahi o ka ikaika a me ka nui o ka ikaika. Hoʻokomoʻia nā noi maʻamau:
- Nā mīkini kaumaha a me nā mea inu: Nā papa nui, urowing, a me nā'āpana hoʻonohonoho.
- ʻO nā mīkini a me nā mea hana mīkini: Nā poloka mīkini, Nā poʻo cylinder, a me nā wahi wāwae.
- ʻO nā pumps o nāʻoihana a me nā awāwa: Nā kāpili pump, nā kino valve, a me nā flanges.
- Hao a me nā kila kila: nā'āpana no ke kūkuluʻana, nā mea hana lima, a me nā'ōnaehanaʻoihana nui.
Nā hiʻohiʻona nui: E hoʻokipa i nā'āpana nui a me nā kaumaha kaumaha (1 kg-100 + kg), ʻO keʻano paʻakikī, mea hana kūpono, a me ka vertatility ma waena o nā alloys ferous.
7. Nā Kūlana Leia: Ke kohoʻana ma waena o ka moding moding vs sand ending
Ke kohoʻana ma waena Nā wili lei vsa Sand cread hilinaʻiʻia i nā mea i hoʻopiliʻia e pili ana OLELO MAINGETRY, waiwai, hoʻomanawanui, Ka Hoʻohuiʻana, a me ke kumukuai.
Pono ke koho koho nā pono kūponoʻole me ka hiki.
Nā manaʻo hoʻoholo nui
| Hānō | Nā wili lei Kauhi | Sand cread (ʻōmaʻomaʻo / Resin) | Nā memo |
| Māhele nui | Liʻiliʻi-medium (50 g-20 kg) | Medium-to-nui loa (1 kg-100 + kg) | Ua kaupalenaʻiaʻo Shell Moding e kaʻili; ʻO ka nui o nā mea e hoʻolei i nā lima nui a iʻole nā'āpana kaumaha. |
| Hapaha paʻakikī | High | Loli | Kākoʻoʻo Shell Moding nā pāʻili (2-3 mm), Nā kiko'ī kiko'ī, a me nā undercuts. ʻO Sand Canding Sign Struggles me nā pā pōhaku a me nā pā o loko o nā hiʻohiʻona kūloko. |
| Dimensional pololei | ± 0.25-0.5 mm (Iso ct7-ct9) | ± 0.8-3.0 mm (CT10 - CT13) | Hoʻemiʻia ka mody moveding post-machining; Ke koi neiʻo Sand Cand. |
| Hoʻopau ʻili | Ra ~ 1.6-6.3 μm | Ra ~ 6.3-25 μm | Ua hanaʻo Shell Moding e hana i nā wahi hele-uila; Sand Canding he Rougher, pinepine e koi ana i ka pauʻana. |
| ʻO ka waiwai o ka waiwai mechanical | High | Loli | Ua hoʻokōʻo Shell Moding i ka hoʻolālāʻana i keʻano o keʻano a me ka haʻahaʻa haʻahaʻa. Uaʻoi aku ka nui o ka Sand Canding. |
| ʻO nā kūpono kūpono | Maikaʻi no nā alloys maʻamau: kila kohu ʻole, Ui, aluminum | He kūpono no nā'āpana nui a me nā meaʻoleʻole | Moding moding minimalizes sand-metal reactions a hoʻomaikaʻi i ka mana o nā microstructure. |
Ka Hoʻohuiʻana |
High (10,000+ Nā'āpana / makahiki) | Haʻahaʻa-haʻahaʻa (100-10,000 mau'āpana / makahiki) | ʻO ka melding molding artizzites i nā kumukūʻai e kūʻai nui ana i nā holo nui; ʻO Sand Canding kaʻoihana waiwai no nā helu liʻiliʻi. |
| Mea kūʻai | High ($10,000- $ 100,000) | Haʻahaʻa-haʻahaʻa ($500- $ 20,000) | Ponoʻo Shell Moding i nā hiʻohiʻona maikaʻiʻole; Hiki i ka Sand Canding ke hoʻohana i nā lāʻau lāʻau a iʻole nā hiʻohiʻona plastic no nā holo haʻahaʻa haʻahaʻa. |
| Manawa manawa & Hua huaʻaleʻa | LāʻIke (1-5 min no kēlā me kēia pāʻina, Kauwawahi) | Lohi (10-90 min i kēlā me kēia pāʻina, manual / semi -w ittouted) | He kūponoʻo Shell Moding no ka hana a automated kiʻekiʻe; ʻO Sand Cowing e hana ikaika. |
| Hōʻino | ʻO ka politika haʻahaʻa, ʻOi aku ka liʻiliʻi | ʻOi aku ka kiʻekiʻe, ʻO ka pilikia o nā incusions | Ua makemakeʻiaʻo Shell Moding no nā'āpana koʻikoʻi; Ke koi neiʻo Sand Canding i nā hana hana paʻa e hōʻemi i nā hemahema. |
| Uku kūpono | Maikaʻi loa no ka nui-volume, Nā'āpana 2. | Maikaʻi loa no ka haʻahaʻa haʻahaʻa a iʻole nā'āpana nui | He koʻikoʻi ka nānāʻana o ka nānāʻana; nā holo liʻiliʻi e nānā ana, E holo nui ana i ka moding. |
8. Hopena
ʻO ka Moding Moding a me Sand Hola, ʻO kēlā me kēia manaʻo no ka hanaʻokoʻa.
ʻO Shell Moding Candingʻo ka koho maopopo ke koho no ke kiʻekiʻe, Nā'āpana pololei e koi ana i nā mea paʻa paʻa, Nā papa'āina, a me nā uku hana likeʻole e loaʻa ai nā mea hana kiʻi kiʻekiʻe-kālepa i nā kumukūʻai kiʻekiʻe no nā uku haʻahaʻa haʻahaʻa a me ka hoʻonuiʻana.
Sand cread, Ma ka hoʻohālikelike, e hoʻopaʻaʻia no ka helu haʻahaʻa haʻahaʻa, nui, ʻO nā mea i hoʻopaʻaʻia i kahi e koho ai a me ke kumukūʻai o ke kumukūʻai me ka hāʻawiʻana a me ka haʻahaʻa haʻahaʻa haʻahaʻa haʻahaʻa.
ʻO ka hoʻoholo ma waena o nā meaʻeluaʻaʻole ia he mea nui "maikaʻi" akā "ʻoi aku ka maikaʻi."
E nā mea e hiki ai i ke kaʻina hana me nā koi (Volume, nui, huanui, a me nā mea), Hiki i nā mea hana ke koho i ka maikaʻi, Kālā, a me ka hua huahana.
E like me ka hoʻokeleʻana o kaʻenehana-ʻo ka hanaʻana i ka paleʻana i ka paleʻana i nā hana he 3D-i paʻiʻia i ka hana maʻamau i ka hana ma mua.
FaqS
Hiki iā ia keʻimi i ka choding casting e hana i nā'āpana nui (E.g., 50 kg)?
A: ʻAʻole palupalu nā molds (3-10 mm) a nele i ka ikaika e kākoʻo nui ai, Nā pālahalaha nui. Nā'āpana Uila 20 Kg Story Swit Shell Coopse i ka wā e ninini ana.
Is sand casting cheaper than shell mold casting for small parts?
A: ʻAe-no nā haʻahaʻa haʻahaʻa (<15,000 Nā'āpana). ʻO ka mālamaʻana i nā kumukūʻai haʻahaʻa haʻahaʻa haʻahaʻa ($500- $ 10,000) Ke hele nei i ke kumukūʻai kiʻekiʻe ma mua, ʻOiai keʻano o nā mea kūʻai akuʻo Shell Mode ($10,000+) wale nō i hanaʻia ma ka nui o ka nui.
ʻOi aku ka maikaʻi o ke kaʻina hana no nā mea kila kila?
A: Shell mold casting—its resin shell prevents sand-metal reactions (E.g., ka hoʻokaʻawaleʻana i ka chromium, ka mea e hōʻemi ai i ke kū'ēʻana) a e hōʻoia i ka microsructure microstructure.
ʻO ke kapa o ke one o ka surn i nāʻeha a me ka pasosity ma ke kila kila.
Hiki iā ia keʻimi i ka undering e hoʻohana ana i keʻano'ōmaʻomaʻo?
A: No-shell molding casting e koi ai i ka sandin resin-cream e hana i nā'āpana rigid. 'Ōmaʻomaʻo (Clay-wai) lacks i ka ikaika e hana i kaʻili, ʻO ke kākoʻo kākoʻo pilikino.
He aha keʻano maʻamau o nā hiʻohiʻona no kēlā me kēia kaʻina?
A: Nā hiʻohiʻona moding (mea meta) hope 100,000+ Nā Pāʻani Pūnaewele; ʻO nā hiʻohiʻona o nā'ōmaʻomaʻo (Wood) hope <1,000 Nā Pāʻani Pūnaewele; resin sand sand (ʻO ITTLE / Wood) ʻO 10,000-50,000 mau hana.
