Hoʻoponopono i ka unuhiʻana
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ʻO Alsi10mg Alloy Died Died Party

Alsi10mg alloy ma ka hoʻohui hoʻohuiʻana & Hoolei Make

Papa o nāʻikepili Hōʻike

1. Hōʻikeʻike

Ua hōʻikeʻo Alsi10mg Alloy i kahi papa inoa ma kaʻohana al-si-mg, ʻO ka hoʻohuiʻana i nā mea hana kūʻokoʻa me kahi pae kiʻekiʻe kiʻekiʻe-kiʻekiʻe.

Ua hoʻopaʻa nuiʻia ma ka aerospace, aitompetitive, a me nāʻoihana uila uila, Ke ola nei kēia Alylorages i kāna ~ 10 WT% Silipon Silipon e hoʻokō ai i ka nui a me kaʻaoʻao, ʻOiaiʻo kāna mea hana magnesium e hiki ai i ka mea e hoʻowalewale ai i ka paʻakikī no ka hoʻonuiʻana i ka hana mechanical.

Ma nā alaheleʻelua, e like me ka nui o ke kāʻeiʻana i ka make a me ka nui o ka hānaiʻana,

a me nā kaʻina hana hoʻohui hoʻohui hoʻohui hoʻohui like me ka mea hoʻopunipuni Laser Laser (Dmls) a me ke kohoʻana i ka calder (Slm), Hoʻomauʻo Alsi10mg e hoʻonohonoho i ka maʻamau no ka hana kiʻekiʻe, Nā kukui māmā.

2. He aha nā alyi10mg alloy?

He hysi10mpg he hypoteutectic alluinum alloy no kaʻohana nui a al-si castingʻohana.

ʻO konaʻano koho koho koho ma kahi kokoke 89 wt% aluminim, 9-11 wt% silika, a me 0.2-0.5 wt% magnesium, me nā pae trace o ka hao hao, mang kāne, a me ka titanium e kāohi ai i ka hoʻokumuʻana ma waena o ka hoʻonohonohoʻana ma waena.

Ma muli o kānaʻano sticanced silika a me ka magnesium, Hoʻopiliʻo Alsi10mg i ka uluʻana a me ka haʻahaʻa haʻahaʻa haʻahaʻa o al-si alloys me ka hiki ke hoʻonuiʻia i ka mana o ka makahiki..

Hana kēia me he mea maikaʻi loa ma waena o nā hana hana maʻamau a me nā hana hana e pili ana i ka hanaʻana.

Ua makeʻo Alsi10mg aluminim e hānai i nā'āpana
Ua makeʻo Alsi10mg aluminim e hānai i nā'āpana

ʻO ka helu a me nā mea kaulike

  • A me AC-43000 (ʻO kāu hoʻokahi 1706): Ke hoʻolālā pāʻoihanaʻo Europa no ke one, make, a me nā hale aliʻi gratity.
  • Astm A360 / A360M: ʻO kaʻaoʻaoʻAmelikaʻAmelikaʻAmelika e uhi ana i nā pale pale mau no kaʻenehana maʻamau.
  • Iso 945-2: ʻO Governs i nā mea hoʻohuihui Chempoins no Alsi10mg i nā hana i hanaʻia a kauʻia.

3. ʻO ka huiʻana o keʻano o ka alli10mg aluminim shopy

ʻO ka hana a nā mea hana alsi10mg e pololei mai konaʻano kaulike kūpono. Aia ma lalo o ka hōʻuluʻuluʻana o nā'ōnaehana maʻamau a me nā ala metallirgical a me nā ala metallirgical i kēlā me kēia kumuhana.

Mua Nominial (wt%) Nā haʻona (wt%) Hana phite
Aluminum (AL) Bal. Bal. Hoʻolako i ka mālamalama, ʻO ka pākuhi Ductile e lawe i ka ukana.
Silikino (A) 10.0 9.0 - 11.0 Hoʻohaʻahaʻa i ke aniani i ka 570-610 ° Cʻoiai e hoʻonui ana i keʻano o ke kalaʻana o ka micteductic.
Magnesum (Mg) 0.35 0.20 - 0.45 E like me MG₂si i ka wā wela e mālama ai i ka nui o ka hoʻouluʻana a me ka ikaika.
'Eron (Lia) - ≤ 0.55 Mālamaʻia ma lalo 0.55 wt% e pale ai i ka hoʻokumuʻana o nā intmetallics waiwai nui.
Mang kāne (Mn) - ≤ 0.45 Hoʻololi i nā'āpana hao hao i nā intermetallics e hoʻomaikaʻi i ka ductility a hōʻemi i ka wela wela.
Titanium (No) - ≤ 0.15 Hana e like me ka recoiner grain, e hoʻolaha ana i kahi lole, ʻO nā microstructure a me nā mea waiwai maʻamau.
keleawe, Zinc, Maahua - ≤ 0.10 kēlā I hoʻopaʻaʻia i nā pae liʻiliʻi e pale aku ai i nā kikowaena maikaʻi a mālama i nā pale a me ka mālamaʻana.

4. Nā meaʻike like o ka alli10mg aluminim e hoʻolei ana i nā alloys

Ua hōʻikeʻo Alsi10mg i kahi papa hana mechanical constalile e hiki ke hoʻopiliʻia ma o ke kohoʻana i ke kaʻina hana.

I kona wā e like me ka'āina a iʻole i kūkuluʻia, Hāʻawi ka Alloy i kahi kaulike o ka ikaika a me ka pono kūpono kūpono no nā noi he nui.

Waiwai E like me-lawe / E like me-i kūkuluʻia T4 (Hopena + Kūlohelohe'ōpiopio) T6 (Hopena + ʻO ka wā kahiko)
ʻO ka ikaika hope loa (Mpa) 230 - 320 280 - 360 400 - 460
Ka ikaika (0.2% Kahiki) (Mpa) 130 - 230 160 - 250 250 - 300
Elongation ma ka wā hoʻomaha (%) 1 - 6 5 - 10 4 - 8
Paʻakikī paʻakikī (HB) 70 - 110 90 - 120 110 - 130
Ka ikaika momona (Mpa, 10⁷ nā kupu) ~00 ~ 100 ~ 120
Ua paʻakikī i ka paʻakikī k_ic (Mka · √m) 15 - 18 16 - 20 18 - 22

5. Nā mea pilikino o nā alloys Alssi10mg

Hoʻopiliʻo Alsi10mg i ka mālamalama māmā a me keʻano o ka aluminim me ka siliconum me ka paʻa silicon-hoʻonuiʻia, Ke hana nei i kahi koho maikaʻi loa kahi e hoʻokele ai ka hoʻokele a me ka mana o ka dimensional.

ʻO kona mau kino kino kino e ulu nui ana ma keʻano o ke kauʻana a me nā kaʻina hana, though minor variations can arise from porosity levels and microstructural differences.

Waiwai Waiwai maʻamau
Huakai 2.65 g / cm³
Ka HōʻaʻO Kokua 160 - 180 W / m · c · k
Ka maikaʻi o ka hoʻonuiʻana i ka (Cte) 21 - 24 μm / m · k
Hoʻohemo melū 570 - 610 ° C
ʻO ka mana wela ~0.88 J/g·K
Mea kūʻai uila 30 - 40% Iac
Modulus'ōpiopio ~ 70 gpa
ʻO ka laulā o Poisson ~0.33

6. ʻO ka hale kūʻai a me ka hoʻoiliʻana i nāʻenehana o Alsi10mg alloy

AlSi10Mg’s castability is among the best in the aluminum alloy family, largely due to its silicon content (9.0–11.0 wt%) which reduces the melting range to 570–610 °C and increases molten metal fluidity.

This enables precise replication of complex geometries across various casting and additive manufacturing methods.

AlSi10Mg Aluminum Alloy Casting Auto Parts
AlSi10Mg Aluminum Alloy Casting Auto Parts

Nā Kūlana Kūʻai Kūʻai

  • Kaulikeia: The high silicon concentration reduces melt viscosity, enabling filling of intricate cavities with sharp transitions and thin walls.
    AlSi10Mg can achieve wall thicknesses as low as 0.5-1 mm in controlled conditions, outperforming A356 and similar alloys.
  • Shrinkage Behavior: Displays predictable volumetric solidification shrinkage of 5–7%, mālamaʻia ma o ka hoʻolālāʻana a me ka hoʻolālāʻana a me ka hoʻolālā. Hiki i konaʻano etutectic al-si squture e kōkua i ka ho'ēmiʻana i ka wela wela.
  • ʻO ke kū'ē kū'ē: I ka hoʻopiliʻana i ka hanaʻana a me nā kaʻina hana, Hiki ke kaupalenaʻia ka pôpeku a me ka poosity <1-2%, ka mālamaʻana i ka hana mechanical.
    ʻO nā mea hoʻonaninani a iʻole ke kōkuaʻana i ke hoʻololi houʻana i ke kaʻina hana hou i hōʻemi houʻia.

Ke hoʻololi nei i nāʻenehana no Alsi10mg

ʻO keʻano nui o ke koʻikoʻi (HPDC)

  • Ke kaʻina hana:
    Ua hoʻopiliʻiaʻo Molten Alsi10mg i loko o nā mea kilokilo paʻakikī i ka paʻakikī ma nā koina kiʻekiʻe 10 i 150 Mpa me ka hoʻohanaʻana i kahi'ōnaehana plunger.
    ʻO ka injecinal ka wikiwiki (Hoʻopiha i ka manawa <0.5 kekona), E hoʻopau i ka hana kiʻekiʻe kiʻekiʻe a me nā dimensional.
    Mālamaʻia nā mahana ma waena 180-250 ° C e kāohi i nā kumukūʻai maloʻo a hōʻemi i ka pīhoihoi thermal.
  • Loaʻa: Maikaʻi loa no ka hana nui (a i 100,000+ Nā hui i kēlā me kēia makahiki), Me nā mea hana dimensional pololei (± 0.1 mm) a me ka maikaʻi maikaʻi (RA 3.2-6.3 μM).
  • Noi: Nā hihia i hoʻounaʻia, Nā Mālama Poole, a me nā mea hoʻohana uila uila.
  • PAHUI: ʻO nā uku kiʻekiʻe kiʻekiʻe a me ke komoʻana o ke kīleʻa e hiki ai ke hōʻeha i ka poosity, Hoʻopili i nā kūpono kūpono no ke kiʻekiʻe a iʻole nā'āpana koʻikoʻi.

ʻO ka mālamaʻana i ka nui (Gdc)

  • Ke kaʻina hana:
    Ua nininiʻiaʻo Molten Alsi10mg i loko o kahi ākea mau loa (ma waena 200-350 ° C) Ke hoʻohana wale nei i ka gravity wale nō. E mālamaʻia ana ka nininiʻana e hōʻemi i ka turbulence a me kaʻaelike.
    ʻO ka mea haʻahaʻa e hoʻopiha a me ka kahe kūlohelohe e hoʻolaha i nā mea liʻiliʻi i nā gas improoms a me ka maikaʻi o ka maikaʻi i hoʻohālikelikeʻia i ka HPDC.
  • Loaʻa: Nā mea hoʻonani maikaʻi maikaʻi loa (2-5% ikaika kiʻekiʻe) a kūpono kūpono no ka holo waena waena (10,000-50,000 mau'āpana).
  • Noi: ENT BETER PREY, nā mea hanaʻenehana, a me nā'āpana pā.
  • Ka Hoʻomaopopo ikaika: E hoʻolōʻihi i ka hoʻomaʻemaʻeʻana i nā mea hoʻomehana haʻahaʻa liʻiliʻi i nā micsstructures akāʻoi aku ka maikaʻi ma mua o ka hpdc.

ʻO ka hoʻohaʻahaʻa haʻahaʻa haʻahaʻa (Lpc)

  • Ke kaʻina hana:
    Ua mālamaʻiaʻo Alsi10mg ma kahi kīwī i hoʻopaʻaʻia ma lalo o ka neʻe. He koi o 0.5-1.5 mpa ua noiʻia, Hoʻopili i nā mea molted molten ma luna o kahi pahu sterer i loko o ka pā.
    Ke hoʻopiha nei i lalo o lalo i lalo o ka turbunute a hiki i ka hana kūpono i ka mana mahana.
  • Loaʻa: Hana hewa, defect-free (≥99% density) me ka mea hana maikaʻi loa a me ka turbutuence turbulence.
  • Noi: ʻO nā hale o Aerospace Turbine, nā'āpana kaʻa kaʻa kaʻa, a me nā wahie e hoʻokaʻawale ai.

Sand cread

  • Ke kaʻina hana:
    Nā pāpale (pinepine 3d i paʻiʻia a iʻole cnc makika) hoʻohanaʻia e hana i nā molū (resin a clay-blay). ʻO Molten Alsi10mg ka mana a ua nininiʻia paha i loko o ka lua ma 680-730 ° C.
    ʻO ka hoʻomaʻemaʻeʻana i nā kūlana kūlohelohe i nā kūlana ambient, ka hanaʻana i nā micross i nā microstructureʻole ke hoʻololiʻia.
  • Loaʻa: ʻO ka hoʻolālā hoʻolālā kiʻekiʻe a me nā kumukūʻai haʻahaʻa haʻahaʻa ($500- $ 5,000). Hiki ke hana i nā'āpana e kaupaona ana i 100 kg.
  • Heʻe a me nā nohona: Ua hoʻopauʻo Rougher (RA 12.5-25 μM); tolerances a puni ± 0.5 mm.
  • Noi: ʻO nā hale o nāʻoihana, nā mea nui nui, a me nā'āpana OR-S Seri.

Hoʻolei kālā (Nalowale-wax casting)

  • Ke kaʻina hana:
    Ua hoʻopaʻaʻia kahi hiʻohiʻona wax me ka slurry cheurry a sturaccoid i nā'āpana he nui e hana i kahi mea. Ma hope o ka dewaxing a me ke ahi (~ 900 ° C), Ua nininiʻiaʻo Molten Alsi10mg i loko o kaʻili.
    Castings are cooled, shell is removed, and parts are cleaned.
  • Loaʻa: Extremely fine detail (a lalo i 0.5 mm pā pōhaku mm), ʻO ka mana paʻa paʻa (±,05 mm), a me ka hoʻopau maikaʻi loa (Ra 1.6-3.2 μm).
  • Noi: Aerospace instrumentation components, nā mea kani, and miniature gear systems.

Mea hoʻohuiʻaha (Laser powder moe fousion, Lpbf / Dmls)

  • Ke kaʻina hana:
    Fine AlSi10Mg powder (maki 20–60 μm) is spread in thin layers. A high-power fiber laser (200–500 W) selectively melts the powder layer by layer in a protective argon or nitrogen environment.
    The build plate is preheated (~100–200 °C) to reduce residual stress.
  • Loaʻa: Unmatched geometric freedom, ideal for lattice structures, ʻO nā channels kūloko kūloko, a me nā hoʻolālā hoʻolālā. Post-build treatments such as stress relief (200-300 ° C) and HIP can boost fatigue life by up to 30%.
  • Noi: Lightweight aerospace brackets (E.g., 40% HE KAHAI HAim ANA), motorsport suspension systems, UAV chassis, and custom orthopedic implants.

7. ʻO ka mālama wela o Alsi10mg alloy

Heat treatment is essential for optimizing the mechanical properties of AlSi10Mg aluminum casting alloys by refining its microstructure and enhancing strength, kumaikalua, a me ke kūpaʻa kiʻekiʻe.

ʻO nā mea kōkua a Alloy e pane maikaʻi i nā kaʻina hana likeʻole, ʻO kēlā me kēlā me kēia mea i hana i nā pono hana kūikawā.

Alsi10mg aluminum canding alloy parles
Alsi10mg aluminum canding alloy parles

T6 Magper (ʻO ka hopena hana + ʻO ka wā kahiko):

ʻO kēia ka hana maʻamau i hoʻohanaʻia no ka maʻi maʻi no Alsi10mg, Hoʻolālā e hoʻonui i ka ikaika a me nā hōʻehaʻeha.

Ua pili ke kaʻina hana i ka hoʻomehana i ka alloy a hiki i kahi o 505-540 ° C (ʻO ka hopena hana) e hoʻokaʻawale i ka magnesium a me ka silini i loko o kahi hopena paʻa, ukaliʻia e rapid queching e mālama i kēia aupuni supersaturated.

ʻO ka hana hope loaʻo ka hana hope loa ma 160-180 ° C no 6-10 mau hola, e hoʻolaha ana i nā mea maikaʻi maikaʻi mg₂si e hoʻonui nui ai i ka ikaika o ka desele.

  • Nā Pīkuhi Propertinies: Ka ikaika o 250-290 mpa, Hāʻawi i ka ikaika o 180-230 MP, a elangation o 2-5%.
  • Noi: Kūpono no ke koʻikoʻi kiʻekiʻe, ʻO nā mea hoʻouka kaua e like me nā pale aerospace, ʻO nā'āpana kāpae automotive, a me nā hale hana e hoʻomaʻamaʻa ai i ka ikaika kiʻekiʻe a me nā pale kaumaha he koʻikoʻi.

T4 Kamahahiʻi (ʻO ka hopena hana + Kūlohelohe'ōpiopio):

ʻO T4 ka hoʻomakaʻana e hoʻomaka me ka hoʻonāʻana i ka hoʻonāʻana ma nāʻano likeʻole akā e hilinaʻi i ka noho kūlohelohe ma luna o kekahi mau lā.

ʻO kēia mau mōhai i hoʻomaikaʻiʻia e hoʻohālikelikeʻia i T6, I ke kumukūʻai o ka ikaika haʻahaʻa.

  • Nā Pīkuhi Propertinies: ʻO ka ikaika o ka maka ma kahi o 200-230 mpa, hāʻawi i ka ikaika e pili ana iā 130-160 MP, a elangation o 6-8%.
  • Noi: Kūpono no nā'āpana e koi ana i ka hanaʻana ma hope a iʻole mactining ma hope o ka hoʻoleiʻana, e like me nā mea e pili ana i nā mea hou a me nā'āpana hoʻonohonoho i ka paʻakikī kiʻekiʻe a me ka wikiwiki.

T5 OMPER (ʻO ka wā kahiko wale nō):

I t5, ʻO ka alloy ka mea i hanaʻia ma hope o ka hoʻoleiʻana a iʻole hoʻohui hoʻohuiʻana me kaʻole o ka hoʻomaʻamaʻa muaʻana, maʻamau ma 160-180 ° C no 6-8 mau hola.

  • Nā Pīkuhi Propertinies: ʻO ka ikaika o ka maka ma waena o 230-260 mpa a me ka elongation o 3-6%.
  • Noi: Hoʻohanaʻia no nā mea i hoʻopaʻaʻia a iʻole nā'āpana i hoʻopaʻaʻia a iʻole nā mea iʻikeʻia e pono ai e hōʻemiʻia, maʻamau i nā mea uila uila a me nā'āpana hoʻohui i hanaʻia.

Hgper (E like me ke kūlana a iʻole i kūkuluʻia):

Hoʻokomoʻia kēia hōʻino i ka mālama wela, e hōʻike ana i nā mea e like me ka hapanui o ka alloy a i kūkuluʻia paha.

  • Nā Pīkuhi Propertinies: ʻO ka ikaikaʻo Tensile e hele mai ana mai 150-200 mpa a me elangation o 1-4%.
  • Noi: ʻO nā'āpana koʻikoʻi a iʻole nā mea hoʻonaninani a iʻole nā mea e pono ai ke kumukūʻai a me ka hana wikiwiki.

Ke kaumaha nei ke kaumaha (Kiko'ī e hoʻohui i ka hana hoʻohui):

Nā kaʻina hana hoʻohui likeʻo Laser pwder i ka Fusion e hana i nā kaumaha kūlohelohe ma muli o ka wikiwikiʻana o ka rapid.

ʻO kahi hoʻomaʻamaʻa kaumaha ma 200-300 ° C no kahi mau hola e hōʻemi i kēia mau kaumaha, hoʻomaikaʻiʻana i ka'āpana o ka hana me kaʻole o ka hoʻoikaika nuiʻana.

8. Alsi10mg i ka hana hoʻohui (3D Pai)

ʻO Alsi10mg ka mea nui i hoʻohana nuiʻia a Alminim Alloy i ka laser-hoʻokumuʻia 3D paʻi:

  • Nā kaʻina hana: Laser powder moe fousion (Lpbf) a me ka mea hana hoʻopunipuni Laser Treener (Dmls) fuse 20–60 µm AlSi10Mg powder layers into complex shapes.
  • Loaʻa:
    • Design freedom for lightweight lattices, nā channels kūloko, and topology-optimized parts (E.g., aerospace brackets with 40% HE KAHAI HAim ANA).
    • Near-net-shape production, reducing material waste to <5% (vsa. 50–70% for machining).
  • Post-ho'ōla:
    • Ke kaumaha nei ke kaumaha: 200–300°C for 2–4 hours to reduce residual stress.
    • Hip (ʻO ke kaomiʻana o ka wela wela): 100–200 MPa at 500–550°C eliminates porosity, improving fatigue strength by 20–30%.
    • Machimen: Finishes critical surfaces (E.g., Ua kāpaeʻo Mating) to ±0.01 mm.

Nā noi nui: Motorsport suspension parts, drone frames, and medical prosthetics customized to patient anatomy.

9. ʻO ka paleʻana o ka corrosion a me nā lāʻau lapaʻau

AlSi10Mg’s natural corrosion resistance is moderate but enhanceable:

  • Passive Layer: Forms a thin aluminum oxide (Al₂o₃) Palapika, protecting against mild environments (E.g., indoor air, Weʻai).
  • Nā mea kino kino:
    • Anodizing: Creates a porous oxide layer (10–50 µm thick) for improved wear/corrosion resistance; Tymei (paʻakikī paʻakikī) achieves 500+ HV hardness.
    • ʻO ka pauka: Adds a 50–150 µm polymer layer, ideal for outdoor applications (E.g., trim trim).
    • Chemical Conversion Coating: Chromate or zirconium treatments improve paint adhesion and corrosion resistance in humid environments.
  • PAHUI: Susceptible to pitting in marine/chloride-rich environments (Pahuikawa: 0.1-0.3 MM / makahiki) without treatment.

10. Noi o alsi10mg alloy

AlSi10Mg’s unique blend of castability, ikaika, and lightweight properties has made it a staple in diverse industries, where its ability to balance performance and manufacturability drives innovation.

AlSi10Mg Alloy Casting Electronic product housing
AlSi10Mg Alloy Casting Electronic product housing

Aerospace a me ka pale

AlSi10Mg is a workhorse in aerospace, where weight reduction and structural integrity are critical.

Its compatibility with both traditional casting and additive manufacturing (AmU) enables complex, Nā'āpana hana kiʻekiʻe:

  • Nā pale lole: Laser powder moe fousion (Lpbf)-printed brackets for aircraft and drones,
    ka hōʻikeʻana i nā hoʻolālā topology-optiming e hōʻemi i ka paona e 30-40% i hoʻohālikelikeʻia i nā mea hana machined i ka wā e mālama ana i ka ikaika (T6 Magper).
  • Hoʻololi Waʻa EIN: Nā mea make momona e make ai nā mea hana no nā hui mana o Auxilial (ApUS), ka hoʻihoʻiʻana i ka pale wela o ka alloy (Na 150 ° C) a me ka paleʻana o ka corrosioni ma nā wahi kiʻekiʻe.
  • Nā'āpana UAV: ʻO ka haʻahaʻa haʻahaʻa haʻahaʻa a me nā barts a me ka uku uku uku, kahi a Alsi10mg's 2.65 g / cm³ density hoʻonui i ka hoʻopauʻana i ka holoʻana.

Autoomotive a me ka halihali

'Ōlelo aitompetitive ʻO nā mea hana e pili ana iā Alsi10mg no kāna mea hana kiʻekiʻe a me ka hiki ke hōʻemi i ke kī o ke kaʻa no ka hoʻomaikaʻiʻana i ka hoʻokele feel (Ev) Nā haʻona:

  • Nā papa mīkini a me nā hihia i hoʻounaʻia: ʻO ka make-kiʻekiʻe (HPDC) Nā'āpana, kahi e hiki ai keʻano o ka alloy a alloy (2-3 mm) a hoʻohui i nā channels wela.
    T6 Hāʻawi ka wela wela 280 MPa tensile strength to withstand engine vibrations.
  • EV Battery Enclosures: Large sand-cast or die-cast enclosures that protect battery packs from impact and corrosion.
    AlSi10Mg’s thermal conductivity (160–180 W/m·K) aids in heat dissipation, preventing thermal runaway.
  • Nā'āpana i hoʻokuʻuʻia: Investment-cast control arms and knuckles, combining the alloy’s 200–230 MPa yield strength (T6) with fatigue resistance (110–130 MPa at 10⁷ cycles) to handle road stresses.

Major automakers report a 15–20% weight reduction in powertrain components when switching from cast iron to AlSi10Mg.

Nā uila uila a me ka hoʻokele Termal

AlSi10Mg’s thermal conductivity and machinability make it ideal for mea uila, where heat dissipation and compact design are priorities:

  • Heat Sinks and Cooling Plates: Die-cast or machined parts for servers, LED arrays, and EV chargers,
    using the alloy’s 160–180 W/m·K thermal conductivity to transfer heat away from sensitive components.
  • Device Housings: LPBF-printed enclosures for rugged electronics (E.g., industrial sensors), featuring integrated ribs and ports that eliminate assembly steps.
    The alloy’s corrosion resistance ensures durability in outdoor environments.
  • 5G Antenna Brackets: Māmā māmā, high-precision cast parts that maintain dimensional stability across temperature fluctuations (thanks to controlled thermal expansion).

ʻO ka olakino olakino a me ka olakino

I nā noi olakino, AlSi10Mg’s biocompatibility (when properly finished) and AM adaptability enable patient-specific solutions:

  • Prosthetics and Orthopedics: 3D-printed prosthetic sockets and orthopedic braces, customized to CT scan data.
    The alloy’s low density (2.65 g / cm³) reduces user fatigue, while porous surface structures (achieved via LPBF) promote tissue integration.
  • Surgical Instrument Housings: Investment-cast handles and casings, finished with electropolishing to meet FDA hygiene standards (21 Cfr 177.1520).
    The alloy’s 70–80% machinability rating allows precise fitting of internal components.
  • Nā lako hana diagnostic: Die-cast frames for MRI and X-ray machines, where non-magnetic properties (no ferromagnetic elements) and vibration damping enhance imaging accuracy.

ʻOihana a me nā mea hana

AlSi10Mg’s versatility extends to industrial machinery, where its cost-effectiveness and durability in moderate environments shine:

  • Nā'āpana a me nā'āpana Valve: Sand-cast impellers and housings for water treatment and chemical processing, leveraging the alloy’s corrosion resistance in freshwater and mild chemicals.
    T6 temper ensures 280 MPa strength to withstand pressure up to 10 Bar.
  • Nā MOLD: LPBF-printed mold inserts with conformal cooling channels, reducing cycle times by 20–30% compared to steel molds.
    ʻO ka hana a Alsi10mg e hoʻoikaika i ka lole o nā'āpana palupalu.
  • Nā'ōnaehana conveney: Nā poʻe make-kahu hipa a me nā brackets, kahi i kū ai ka mea i paleʻia (hoʻonuiʻia ma o ka antioding paʻakikī) a me nā mea hoʻolimalima haʻahaʻa e pono ai e hōʻemi i ka downtime i nāʻoihana hana.

Nā mea kūʻai aku a me nā mea uila

I nā huahana kūʻai, Ua hoʻoponoponoʻo Alsi10mg i nā aesthetics, hana, a me ke kumukuai:

  • Nā Manaʻo Pono: ʻO nā mea make nui e piʻi ai i nā mea make no nā drills a me nā saws, e hōʻike ana i nā hoʻolālā kūlike o ka hopena (2-5% elongation ma T6 huhū) a me ka hoʻopau maikaʻiʻana (RA 3.2-6.3 μM) kūpono no ka penaʻana a iʻole ke kauʻana.
  • ʻO nā kelepona a me nā kelepona kelepona: 3D-PRORTED a Die-Bear Chassis, kahi o nā pāʻili (1-2 mm) a hoʻomaikaʻiʻo ke kūkulu māmā.
    ʻO nā mea e pili ana i nā waiwai elilo a Alloy.
  • Nā lako hana: ʻO nā mea kūʻai aku i nā mea kūʻai aku no nā keke (lihue, hana paʻa) a me nā hui kāleka, kahi o ka ikaika o ka ikaika (105-120 MPA / G / CM³ I T6 OMPER) Hoʻokani i ka hana.

11. Loaʻa iā Alsi10mg Sanding Alloys

Alssi10mg alloy die ceping part
Alssi10mg alloy die ceping part
  • ʻO ka mālamaʻokoʻa: Kahe i loko o nā paiaʻili (≥1 mm) a paʻakikī paʻakikī, E hōʻemi i ka pono machining e 30-50%.
  • ʻO ka wela wela: T6 Ua loaʻa iā T6per i ka 280-320 MPA TSILE ikaika ikaika-lawa no ka hapa nui o nā noi.
  • Māmā māmā: 2.65 g / cm³ densityʻoki i ka feel fuel eʻai ana i nā kaʻa a hoʻomaikaʻi i ka uku uku ma aerospace.
  • Hoʻohuiʻikepili Hoʻohui: Lpbf / dmls hiki i nā geometries hikiʻole ke nānā i ke kāʻeiʻana (E.g., 'ūhā, ʻO nā hana Latting).
  • Kumukūʻai-kūpono: ʻO nā kumukūʻai haʻahaʻa haʻahaʻa haʻahaʻa ma mua o nā alloys kiʻekiʻe (E.g., 7075) a ho'ēmi i nā uku hoʻoili kālā vs. hana aluminum.

12. Nā palena a me nā pilikia o ka mea kūʻai akuʻo Alsi10mg

  • Nā nāwaliwali kiʻekiʻe: Nalowale 30-40% ikaika ma luna o 150 ° C (E.g., 200 Mpa ma 200 ° C vs. 280 MPA a 25 ° C.), Ke hoʻohana nei i ka hoʻohanaʻana i nā'āpana wela.
  • E kāʻei i ke kū'ē: Haʻahaʻa ma mua o ka hao hao a al-si alloys me ka silika kiʻekiʻe (E.g., Alsi12), e koi ana i ka anoding paʻakikī no nā'āpana kiʻekiʻe.
  • Hōʻailona'oilele: Over -ging (T7 Ka Huika) a iʻole nā mea hao hao (>0.6%) e hoʻemi i ka elongation e <1%, Hoʻonui i ka pilikia.
  • Misandinsion of thermal mismatch: Cte (21-24 μM / m · k) he 2 × kiʻekiʻe loa ma mua o ka kila, ke kumu o ke kaumaha ma nā hui hui likeʻole (E.g., nā mea hao keleawe).
  • Nā pilikia kiko'ī: ʻO nā'āpana LPBF e hōʻike i ka ikaika Aisotropic (10-15% haʻahaʻa ma ka kūkuluʻana) me kaʻole o ka hoʻomaʻamaʻa wela.

13. Hoʻohālikelike me nā alloys aluminum'ē aʻe

Waiwai / Pili Alismi10mg A356 (Alsi7mg0.3) Alsi12 7075 (Alznmgcu)
HōʻikeʻIke (wt%) ~ 10 ~ 7 ~ 12 <1
ʻO nāʻike magnesium (wt%) 0.3-0.5 ~ 0.3 0.3-0.5 2.1-2.9
Ikaika ikaika (Mpa) 230-320 (ʻO ka Hālāwai Hālau) 180-280 (ʻO ka Hālāwai Hālau) 220-310 (ʻO ka Hālāwai Hālau) 500-600
Ka ikaika (Mpa) 130-230 130-230 140-230 440-540
Ewangantion (%) 1-10 7-12 1-5 5-11
Whola Kūpono (ʻO ke kino kiʻekiʻe, pono no ka paʻakikī & nā'āpana'āpana) Maikaʻi loa (He kūpono no nā hale ākea) Kūpono (Kūpono no ka liʻiliʻi loa & ʻO nā mea hana paʻakikī) Ilihune (hana mua, ʻaʻole kūpono no ka mālamaʻana)
Wawahua Maikaʻi loa Kūpono Loli Ilihune
Ke kū'ē neiʻo Corrosionion Maikaʻi loa Hilinaʻi Maikaʻi loa Kūpono
Markinpalibility Maikaʻi loa Pono Loli Maikaʻi loa
Nā noi maʻamau Nā'āpana hoʻonohonoho, AerERPPACE, mea hoʻohuiʻaha Nā'āpanaʻenehana automotive, nā hale hana hana lehulehu Laki, ʻO nā kikowaena ākea paʻakikī Nā Kūlana Kūʻai Kūʻai Nui, Ilona Kanahua

14. Hopena

Ua kūʻo Alsi10mg e like me kahi version, ʻO ka hoʻomaʻamaʻa kiʻekiʻe e hoʻomaʻamaʻa ai i keʻano o ke kiʻiʻana a me kaʻokiʻana i ka hana hoʻohui hoʻohui.

Kona hui pūʻana o ka hale noho, Mechanical, a ua kanuʻo nā mea hoʻonani i kahiʻano o nā noi o nā noi.

ʻOiai e hana ana i nā palena palena ma ke kiʻekiʻe kiʻekiʻe a me nā lole-nui-ʻano, ʻO nā lāʻau wela kūpono a me nā lole lole e hoʻonui hou i kāna mau hana.

Nā lawelawe mālama kālā

Langhe Hāʻawi i nā hana hana maʻamau e hana i nā mea kūʻai aku e hoʻopili i nā pono kūpono i kāu mau koi kūpono.

I hoʻopaʻaʻia e kaʻikeʻoihana ākea aʻokiʻoki i kaʻenehana, Langhe Hāʻawi i ke kūlana kiʻekiʻe, nā mea hao kūpono i ka alumini, zinc, a me ka mea nui.

Nā lawelawe nui a me nā mākaukau:

  • Kumukahi aʻoaʻo & ʻO Odm Die e kāhea ana i nā hoʻonā
    Nā koho koho pono e kākoʻo ai e kākoʻo i nā hana hana a me nā hoʻolālā hana maʻamau.
  • Nā helu hana hana scalable
    Hana kūpono i nā prototypes liʻiliʻi liʻiliʻi i ka nui, E holo ana ka hana hoʻolālā kiʻekiʻe.
  • Hoʻolālā LOL Red Mold & Kākoʻo Kākoʻo
    I loko o ka hale o nā hale e hoʻomohala ai a hoʻolālā i nā pale no ka nānāʻana i ka pololei a me ka hana.
  • Nā mea i hoʻopaʻaʻia & ʻO ka pāʻoihana kiʻekiʻe
    E hōʻoia ana i nā'āpana i nā kūlana kūpono kūpono me ka maikaʻi, Nā papahele hanaʻole.
  • Nā hana hoʻohālikelike o nā hana
    Komo me ka machining cnc, Nā Hana Pono, a me ka hui hope loa e hoʻouna ai i nā'āpana koho.

Langhe ʻO nā lawelawe e hānai ai ʻO kāu hoa hana no ka hilinaʻi, Pono UUA, a me nā mea hoʻohui hoʻohui piha i hoʻopiliʻia.

 

FaqS

Hiki ke hoʻohanaʻia a alsi10mg no nā'āpana aerospace?

ʻAe. T6-TEMED ADI10MG (280-320 mpa tnsile) mau kūlana aerospace i nā kūlana non-scitical stitutive (E.g., nā brackets, urowing).

No nā'āpana kiʻekiʻe, ua paʻa pinepineʻia ia me ka hoʻoikaikaʻana i nā'ōpala a iʻole nā hana i paʻiʻia he 3d-prtid.

He aha kaʻokoʻa ma waena o Alsi10mg a me Alsi12?

He kiʻekiʻeʻo Alsi12 (11-13%), ka hoʻomaikaʻiʻana i ka wai no nā pā pale (0.5 mm) Akā e hōʻemi i ka ikaika (250 MPA T6 vs. 280 MPA no Alsi10mg).

Hāʻawiʻo Alsi10mG i ka macninubility maikaʻi loa a me ka lōʻihi, e hana hou ana.

ʻO Alsi10mg maikaʻi no ka machining?

ʻAe. ʻO kāna helu uila (70-80%) ʻoi aku ka kiʻekiʻe ma mua o nā allus nui, ʻae i ka huli wikiwiki, MilightʻAʻole, a me ka drilling me nā mea hana liʻiliʻi e hoʻohana ai i nā mea hana-koʻikoʻi no ka hoʻopauʻana i nā'āpana paʻa (E.g., Nā noho kūʻai Valve).

ʻO Alsi10mg Corrode?

Ua loaʻa iā ia ka pale kūlohelohe kūlohelohe i loko o ka maloʻo maloʻo / mau wahi hou a me nā corrodes i loko o ka marine / chlode-waiwai-waiwai (0.1-0.3 MM / makahiki).

ʻO ka hanaʻana a iʻole ka hanaʻana i ka laweʻana i nā lawelawe lawelawe i kaʻoihana lawelawe i nā kūlana harsh.

He kūponoʻo Alsi10mg no 3d paʻi?

ʻAe-ʻo ia ka alumini maʻamau aluminum alum. Kona haʻahaʻa haʻahaʻa haʻahaʻa a me nā mea maikaʻi maikaʻi e hiki ai i ka fousion ikaika, ka hanaʻana 99.9% Nā'āpana lima me ka ikaika o T6-kūlike.

Hiki iā Alsi10mg e welded?

ʻAe, aka, me ka akaaka. Welds well well me ka hoʻohanaʻana i ka tig a iʻole mig a me nā momi 4043 Kāla Rulu, ʻOiai e hōʻemi paha ka wela wela i ka ikaika i ka pae wela.

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